🏷️ Basic Information Identification Make: Kawasaki Model: KX65 Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Vehicle Type: Motocross Motorcycle Engine Type: 2-Stroke, Single-Cylinder Codes Manual Product Name: Download Now KX65 KX 65 00-07 Service Repair Workshop Manual Instant Download PDF Manual Format Identifier: PDF 👋 Introduction Market Position Target Audience: Enthusiast riders, mechanics, and owners performing their own maintenance and repairs Application Segment: Entry-level and intermediate motocross racing, trail riding Competitive Analysis Key Competitors: Yamaha YZ65, KTM 65 SX, Suzuki RM65 (previous models), Honda CR65 (discontinued) Key Features Manual Advantage: Provides essential technical information for keeping the KX65 in peak performance condition Accessibility: Instant download format offers immediate access to critical repair data 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and workshop procedures Secondary Coverage: Maintenance schedules, troubleshooting, diagnostics, wiring diagrams, specifications Page Count Estimated Page Count: Likely 200-300 pages (typical for this type of manual, specific count not provided) Manual Type Manual Classification: Workshop Service Repair Manual Language Language Supported: English Format Downloadable Format: Instant Download PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly/disassembly, cylinder head, cylinder, piston, crankshaft, connecting rod, lubrication, cooling (air-cooled), ignition system, carburetor, exhaust system Drivetrain Systems: Clutch (wet multi-plate), transmission (6-speed constant mesh), final drive (chain) Chassis Systems: Frame, front suspension (telescopic fork), rear suspension (monoshock swingarm), steering system, wheels, hubs, spokes, tires Brake Systems: Front and rear hydraulic disc brakes, brake system maintenance, bleeding, component replacement Electrical Systems: Ignition coil, CDI unit, lighting (if applicable, often minimal on race bikes), wiring diagrams, troubleshooting electrical faults Bodywork And Controls: Handlebars, levers, footpegs, seat, fuel tank, fenders, plastics, cable routing and adjustment Procedures Included Maintenance Procedures: Routine checks, oil changes (2-stroke premix), air filter cleaning, chain adjustment, brake pad inspection, spark plug replacement, carburetor cleaning and adjustment Repair Procedures: Engine rebuilds, transmission overhauls, suspension fork servicing, brake caliper rebuilds, carburetor tuning, clutch adjustment Troubleshooting Guides: Diagnostic charts for common problems, starting issues, performance problems, electrical faults Technical Adjustments: Carburetor jetting, ignition timing (if adjustable), suspension sag, chain slack Technical Depth Diagnostic Capabilities: Advanced diagnostics for engine performance and electrical systems Rebuild Instructions: Detailed step-by-step instructions for complete engine and component rebuilds Special Tools: Identification of specific tools required for various procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Keyword searchable Print Quality Digital Resolution: High-resolution digital rendering for clarity of diagrams and text Binding Type Delivery Method: Digital download (no physical binding) Paper Type Digital Medium: Digital file for viewing on computers, tablets, and smartphones ⚙️ Engine Specifications Primary Engine Engine Displacement: 64.7 cm³ (3.95 cu in) Bore X Stroke: 44.0 x 41.6 mm (1.73 x 1.64 in) Engine Cooling: Liquid-cooled (often mistakenly referred to as air-cooled due to smaller radiator, but it is liquid-cooled) Compression Ratio: Approximately 8.4:1 (varies slightly by year/region) Performance Horsepower Rating: Approx. 10.5 HP @ 12,000 RPM (approximate, actual figures vary) Torque Rating: Approx. 6.5 Nm @ 10,000 RPM (approximate, actual figures vary) Fuel System Carburetor Model: Keihin PWK28 (28mm slide valve) Fuel Type: Unleaded gasoline with 2-stroke oil premix Recommended Premix Ratio: 50:1 (Gasoline: 2-Stroke Oil), consult manual for specific oil type Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition) Lubrication Transmission Oil Type: Kawasaki Motorcycle Gear Oil SAE 10W-30 (or equivalent API GL-4 specification) Transmission Oil Capacity: 0.65 L (0.69 US qt) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multi-plate Features Gear Ratios: The manual will contain specific gear ratios for each of the 6 speeds. Clutch Adjustment: Lever free play adjustment, cable lubrication 📐 Dimensions Exterior Overall Length: 1,750 mm (68.9 in) Overall Width: 740 mm (29.1 in) Overall Height: 1,070 mm (42.1 in) Wheelbase: 1,215 mm (47.8 in) Ground Clearance: 315 mm (12.4 in) Weights Dry Weight: 70 kg (154.3 lbs) Fuel Tank Capacity: 5.0 L (1.3 US gal) 🛡️ Safety Features Ratings Safety Standards: Designed for off-road use; no government safety ratings applicable like passenger vehicles. Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Suspension System: Adjustable suspension for rider control and terrain adaptation. Passive Features Ergonomics: Designed for rider balance and control during aggressive riding. 💡 Technology Features Infotainment Infotainment Features: None (This is a dedicated motocross motorcycle, not equipped with infotainment systems). Driver Assistance Assistance Systems: None (Focus is on rider control and mechanical performance). Connectivity Connectivity Features: None (No electronic connectivity features present). 🔧 Maintenance Service Intervals Oil Change Interval: As per manual: Transmission oil to be changed at regular intervals, typically every 10-15 hours of riding or annually. Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions (e.g., every few rides). Spark Plug Replacement: Recommended replacement typically every 20-30 hours of riding, or as needed based on condition. Fluid Specifications Engine Oil Type: High-quality 2-stroke oil, specifically designed...