The Mule 610 4x4 XC, chassis code KAF400, is a robust and reliable utility vehicle designed for demanding work environments. Produced during the first generation of the Mule 610 platform, spanning from 2005 to 2016, this model offers a practical and durable solution for various tasks. Its engineering emphasizes dependable performance, featuring a liquid-cooled, four-stroke V-twin engine, a Continuously Variable Transmission (CVT) with selectable 2WD/4WD and a locking differential, and a sturdy frame. Built for utility and off-road capability, the Mule 610 4x4 XC is a testament to a commitment to producing hard-working vehicles that excel in challenging conditions. This comprehensive Service Repair Manual provides detailed information for owners, mechanics, and technicians working on the Mule 610 4x4 XC models from 2010 through 2016. Covering a wide array of systems including the engine, fuel system, transmission, brakes, suspension, and electrical system, this manual offers step-by-step repair instructions, maintenance procedures, and troubleshooting guides. It includes essential technical specifications, exploded views for clarity, and extensive electrical diagrams, ensuring that users have all the necessary resources to maintain, diagnose, and repair the vehicle effectively. The manual is presented in English and is available in a digital format for convenient digital access or printing. 🏷️ Basic Information Identification Make: Kawasaki Model: Mule 610 4x4 XC Platform Code: KAF400 Model Designation: Mule 610 4x4 XC Generation Generation Identifier: First Generation (2005-2016 for Mule 610 platform) Codes Chassis Code: KAF400 👋 Introduction Market Position Target Audience: Owners, mechanics, and repair shops specializing in Kawasaki utility vehicles. Competitive Analysis Value Proposition: Offers comprehensive factory-level information at a significantly lower cost than dealership service or outsourced repairs. Key Features Content Completeness: All-encompassing content covering a wide range of repair and maintenance tasks. User Accessibility: Accessible on multiple devices (PC, Mac, tablet, smartphone) in PDF format, with options for digital viewing or printing. 📋 Manual Details Coverage Areas Covered Model Years: 2010, 2011, 2012, 2013, 2014, 2015, 2016 Covered Models: Kawasaki Mule 610 4x4 XC Page Count Page Count: 448 Manual Type Manual Type: Service Repair Manual Origin: Original Factory Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Systems: General Information, Periodic Maintenance, Fuel System, Engine Top End, Converter System, Engine Lubrication System, Engine Removal/Installation, Engine Bottom End, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Procedures Included Repair Procedures: Step-by-step repair instructions Maintenance Procedures: Comprehensive maintenance procedures Diagnostic Procedures: Troubleshooting guides and diagnostic information Technical Depth Depth Of Coverage: Detailed technical information for repairs and maintenance, suitable for professional technicians and advanced DIY users. Visual Aids: Includes exploded views for clarity during repairs. Electrical Coverage: Extensive electrical and wiring diagrams section. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: Printable for physical reference, allowing users to print specific pages or the entire manual. Binding Type Recommended Binding: Suitable for printing and insertion into a 3-ring binder for easy navigation and page protection. Paper Type Suggested Paper Weight: Standard printer paper (e.g., 20-24 lb bond) is adequate for printing. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, V-twin cylinder Displacement: 397 cc (24.2 cu in) Bore X Stroke: 65.0 x 60.0 mm (2.6 x 2.4 in) Cooling System: Liquid-cooled Compression Ratio: 9.3:1 Fuel System Fuel Delivery: Carburetor (Keihin CVKR34) Fuel Type: Unleaded gasoline (minimum 87 octane) Performance Horsepower: Approximately 14.3 HP @ 4000 RPM (varies by model year and region, typically not explicitly stated in marketing for utility vehicles) Torque: Approximately 20.7 lb-ft @ 3200 RPM (varies) 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) Drive Modes: 2WD/4WD selector with locking differential (electric actuator) Features Gear Reduction: High and Low range CVT with reverse Fluid Type Cvtf Specification: Kawasaki Genuine CVT Fluid or equivalent automatic transmission fluid (e.g., Dexron III/Mercon) as specified in the manual. 📐 Dimensions Exterior Overall Length: Approx. 111.2 in (2,825 mm) Overall Width: Approx. 54.1 in (1,375 mm) Overall Height: Approx. 71.5 in (1,815 mm) Cargo Bed Length: Approx. 37.0 in (940 mm) Bed Width: Approx. 31.7 in (805 mm) Bed Height: Approx. 7.9 in (200 mm) Cargo Bed Capacity: Approx. 350 lbs (159 kg) Weights Curb Weight: Approx. 1,000 lbs (453 kg) Towing Capacity: Approx. 1,100 lbs (500 kg) Payload Capacity: Approx. 450 lbs (204 kg) Ground Clearance: Approx. 6.1 in (155 mm) 🛡️ Safety Features Ratings Safety Certification: Designed for off-road use; typically does not carry automotive safety ratings (e.g., NHTSA, IIHS). Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Mechanical parking brake, typically a drum brake on the drive shaft. Passive Features Roll Over Protection: ROPS (Roll Over Protection System) standard. Seat Belts: 3-point seat belts for driver and passenger. 💡 Technology Features Infotainment Infotainment Features: Basic; typically includes a simple instrument cluster with speedometer, odometer, fuel gauge, and indicator lights. No...