Kawasaki VN 1700 Voyager 2009 2010 2011 2012 Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700 Voyager Model Variant: Voyager Year: 2009, 2010, 2011, 2012 Codes Chassis Code: VN1700 👋 Introduction Market Position Category: Full-size Grand American Tourer Target Audience: Touring riders, long-distance cruisers Competitive Analysis Primary Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster Key Features Touring Amenities: Large fairing with integrated windshield, saddlebags, top trunk, audio system, cruise control Engine Type: V-twin, liquid-cooled Drive Type: Belt drive Design Philosophy: Comfort, long-distance capability, classic styling with modern features 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Page Count: 792 Availability: Instant Download 📖 Manual Coverage Systems Covered Engine: Full overhaul, diagnostics, tuning, internal components, external components Transmission: Clutch, gearbox, internal and external components, adjustments Fuel System: Fuel injection system (FI), injectors, fuel pump, pressure regulator, fuel tank, lines Electrical System: Wiring diagrams, ignition system, lighting, starting system, charging system, battery, ECUs Chassis: Frame, suspension (front and rear forks, shock absorbers), steering system, swingarm Brakes: Hydraulic system, brake fluid, calipers, discs, master cylinders, ABS (if equipped) Cooling System: Radiator, coolant, thermostat, fan, water pump Exhaust System: Mufflers, catalytic converter, exhaust pipes, heat shields Bodywork And Fairings: Panel removal and installation, trim, mounting points, aerodynamic components Controls And Indicators: Throttle, clutch lever, brake lever, instrumentation, switches Wheels And Tires: Wheel removal and installation, tire pressure, balancing Accessories And Features: Touring features, audio system, cruise control (if equipped), luggage systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem diagnosis Repair: Detailed step-by-step repair procedures for all major and minor components Disassembly And Assembly: Complete guide to taking apart and reassembling all vehicle systems Specifications: Torque specifications, clearances, measurements, fluid capacities Wiring Diagrams: Comprehensive electrical schematics for all systems Special Tools: Identification and usage of specialized tools required for certain procedures Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds) Diagnostic Capabilities: Advanced diagnostics with fault code interpretation (if applicable) Rebuild Information: Detailed instructions for component rebuilding and overhaul 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve per cylinder, V-twin Displacement: 1700 cc (103.6 cu in) Bore X Stroke: 102.0 x 104.3 mm (4.02 x 4.11 in) Compression Ratio: 9.5:1 Performance Horsepower Est: Approx. 93 hp @ 5700 rpm Torque Est: Approx. 108 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Dual Throttle Valves Fuel Type: Unleaded gasoline, 91 octane or higher recommended Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: SAE 20W-50 API SG or SH motorcycle oil Oil Capacity W Filter: 4.0 L (4.2 US qt) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc, hydraulic actuation Final Drive: Belt Drive Features Overdrive Gears: Gears 4, 5, and 6 are considered overdrive gears for highway cruising Fluid Type Transmission Oil Type: API GL-4, SAE 80 hypoid gear oil (Check manual for specific type and viscosity) 📐 Dimensions Exterior Overall Length: 2555 mm (100.6 in) Overall Width: 970 mm (38.2 in) Overall Height: 1465 mm (57.7 in) Wheelbase: 1610 mm (63.4 in) Ground Clearance: 140 mm (5.5 in) Weights Curb Weight: Approx. 376 kg (829 lbs) Fuel Tank Capacity: 20 L (5.3 US gal) Wheels And Tires Front Tire: 130/90-16 M/C 67H Rear Tire: 170/70-16 M/C 71H Front Wheel: 16M/C x MT3.50 Rear Wheel: 16M/C x MT4.50 Wheelbase Diameter Specs: N/A (Bolt pattern typically 5x114.3mm or similar for aftermarket, OEM not typically specified this way for motorcycles) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are generally not subject to the same standardized crash testing as automobiles. Active Features ABS: Available, typically standard on Voyager models (check specific trim) Linked Braking: Kawasaki Integrated Braking System (KIBS) may be present on some variants/years Passive Features Lighting: Halogen headlamp, LED tail light, turn signals Frame Construction: Steel, double-cradle frame 💡 Technology Features Infotainment Audio System: Integrated audio system with AM/FM tuner, CD player, and iPod/iPhone connectivity (specific features vary by year and trim) Speakers: Fairing-mounted speakers Driver Assistance Cruise Control: Electronic cruise control standard on Voyager models Connectivity Usb Aux Input: Available for audio devices (check specific model year) 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km (3,700 miles) or 6 months, whichever comes first Oil Filter Replacement: At every engine oil change Air Filter Cleaning: Every 6,000 km (3,700 miles), clean or replace as needed Spark Plug Replacement: Every 12,000 km (7,500 miles) Coolant Replacement: Every 24,000 km (15,000 miles) or 2 years Fluid Specifications Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (if hydraulic clutch) Known Issues Camshaft Wear: Some owners have reported potential wear...
Comprehensive electrical schematics for all systems
Special Tools:
Identification and usage of specialized tools required for certain procedures
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds)
Diagnostic Capabilities:
Advanced diagnostics with fault code interpretation (if applicable)
Rebuild Information:
Detailed instructions for component rebuilding and overhaul
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve per cylinder, V-twin
Displacement:
1700 cc (103.6 cu in)
Bore X Stroke:
102.0 x 104.3 mm (4.02 x 4.11 in)
Compression Ratio:
9.5:1
Performance
Horsepower Est:
Approx. 93 hp @ 5700 rpm
Torque Est:
Approx. 108 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Dual Throttle Valves
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
SAE 20W-50 API SG or SH motorcycle oil
Oil Capacity W Filter:
4.0 L (4.2 US qt)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc, hydraulic actuation
Final Drive:
Belt Drive
Features
Overdrive Gears:
Gears 4, 5, and 6 are considered overdrive gears for highway cruising
Fluid Type
Transmission Oil Type:
API GL-4, SAE 80 hypoid gear oil (Check manual for specific type and viscosity)
📐 Dimensions
Exterior
Overall Length:
2555 mm (100.6 in)
Overall Width:
970 mm (38.2 in)
Overall Height:
1465 mm (57.7 in)
Wheelbase:
1610 mm (63.4 in)
Ground Clearance:
140 mm (5.5 in)
Weights
Curb Weight:
Approx. 376 kg (829 lbs)
Fuel Tank Capacity:
20 L (5.3 US gal)
Wheels And Tires
Front Tire:
130/90-16 M/C 67H
Rear Tire:
170/70-16 M/C 71H
Front Wheel:
16M/C x MT3.50
Rear Wheel:
16M/C x MT4.50
Wheelbase Diameter Specs:
N/A (Bolt pattern typically 5x114.3mm or similar for aftermarket, OEM not typically specified this way for motorcycles)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are generally not subject to the same standardized crash testing as automobiles.
Active Features
ABS:
Available, typically standard on Voyager models (check specific trim)
Linked Braking:
Kawasaki Integrated Braking System (KIBS) may be present on some variants/years
Passive Features
Lighting:
Halogen headlamp, LED tail light, turn signals
Frame Construction:
Steel, double-cradle frame
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with AM/FM tuner, CD player, and iPod/iPhone connectivity (specific features vary by year and trim)
Speakers:
Fairing-mounted speakers
Driver Assistance
Cruise Control:
Electronic cruise control standard on Voyager models
Connectivity
Usb Aux Input:
Available for audio devices (check specific model year)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first
Oil Filter Replacement:
At every engine oil change
Air Filter Cleaning:
Every 6,000 km (3,700 miles), clean or replace as needed
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Coolant Replacement:
Every 24,000 km (15,000 miles) or 2 years
Fluid Specifications
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic clutch)
Known Issues
Camshaft Wear:
Some owners have reported potential wear on camshaft lobes, particularly with early models or less frequent oil changes. Regular inspection is advised.
Fuel Pump Reliability:
While generally reliable, occasional fuel pump issues can occur, usually related to the electrical connection or the pump itself.
Starter Motor Draw:
The large V-twin can put a significant load on the starter, and ensuring a healthy battery and electrical system is crucial.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle Division:
Founded in 1949, Kawasaki Heavy Industries Motorcycle & Engine Company is a long-standing and respected manufacturer of motorcycles.
Model Evolution
Vn Series Heritage:
The VN series is Kawasaki's line of V-twin cruisers, with the Voyager designation representing their flagship touring model.
Vn1700 Introduction:
The VN1700 platform, including the Voyager, was introduced in 2009, replacing the VN1600 series and featuring a larger engine and updated styling and technology.
Production
Manufacturing Location:
Japan (Primary production for core components, assembly may vary)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Kawasaki's touring motorcycles have consistently received praise for comfort, performance, and value from various motorcycle publications.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for comfort and touring capabilities.
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