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Kawasaki VN 1700 Voyager 2009 2010 2011 2012 Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700 Voyager Model Variant: Voyager Year: 2009, 2010, 2011, 2012 Codes Chassis Code: VN1700 👋 Introduction Market Position Category: Full-size Grand American Tourer Target Audience: Touring riders, long-distance cruisers Competitive Analysis Primary Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster Key Features Touring Amenities: Large fairing with integrated windshield, saddlebags, top trunk, audio system, cruise control Engine Type: V-twin, liquid-cooled Drive Type: Belt drive Design Philosophy: Comfort, long-distance capability, classic styling with modern features 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Download Page Count: 792 Availability: Instant Download 📖 Manual Coverage Systems Covered Engine: Full overhaul, diagnostics, tuning, internal components, external components Transmission: Clutch, gearbox, internal and external components, adjustments Fuel System: Fuel injection system (FI), injectors, fuel pump, pressure regulator, fuel tank, lines Electrical System: Wiring diagrams, ignition system, lighting, starting system, charging system, battery, ECUs Chassis: Frame, suspension (front and rear forks, shock absorbers), steering system, swingarm Brakes: Hydraulic system, brake fluid, calipers, discs, master cylinders, ABS (if equipped) Cooling System: Radiator, coolant, thermostat, fan, water pump Exhaust System: Mufflers, catalytic converter, exhaust pipes, heat shields Bodywork And Fairings: Panel removal and installation, trim, mounting points, aerodynamic components Controls And Indicators: Throttle, clutch lever, brake lever, instrumentation, switches Wheels And Tires: Wheel removal and installation, tire pressure, balancing Accessories And Features: Touring features, audio system, cruise control (if equipped), luggage systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem diagnosis Repair: Detailed step-by-step repair procedures for all major and minor components Disassembly And Assembly: Complete guide to taking apart and reassembling all vehicle systems Specifications: Torque specifications, clearances, measurements, fluid capacities Wiring Diagrams: Comprehensive electrical schematics for all systems Special Tools: Identification and usage of specialized tools required for certain procedures Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds) Diagnostic Capabilities: Advanced diagnostics with fault code interpretation (if applicable) Rebuild Information: Detailed instructions for component rebuilding and overhaul 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve per cylinder, V-twin Displacement: 1700 cc (103.6 cu in) Bore X Stroke: 102.0 x 104.3 mm (4.02 x 4.11 in) Compression Ratio: 9.5:1 Performance Horsepower Est: Approx. 93 hp @ 5700 rpm Torque Est: Approx. 108 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Dual Throttle Valves Fuel Type: Unleaded gasoline, 91 octane or higher recommended Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: SAE 20W-50 API SG or SH motorcycle oil Oil Capacity W Filter: 4.0 L (4.2 US qt) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc, hydraulic actuation Final Drive: Belt Drive Features Overdrive Gears: Gears 4, 5, and 6 are considered overdrive gears for highway cruising Fluid Type Transmission Oil Type: API GL-4, SAE 80 hypoid gear oil (Check manual for specific type and viscosity) 📐 Dimensions Exterior Overall Length: 2555 mm (100.6 in) Overall Width: 970 mm (38.2 in) Overall Height: 1465 mm (57.7 in) Wheelbase: 1610 mm (63.4 in) Ground Clearance: 140 mm (5.5 in) Weights Curb Weight: Approx. 376 kg (829 lbs) Fuel Tank Capacity: 20 L (5.3 US gal) Wheels And Tires Front Tire: 130/90-16 M/C 67H Rear Tire: 170/70-16 M/C 71H Front Wheel: 16M/C x MT3.50 Rear Wheel: 16M/C x MT4.50 Wheelbase Diameter Specs: N/A (Bolt pattern typically 5x114.3mm or similar for aftermarket, OEM not typically specified this way for motorcycles) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are generally not subject to the same standardized crash testing as automobiles. Active Features ABS: Available, typically standard on Voyager models (check specific trim) Linked Braking: Kawasaki Integrated Braking System (KIBS) may be present on some variants/years Passive Features Lighting: Halogen headlamp, LED tail light, turn signals Frame Construction: Steel, double-cradle frame 💡 Technology Features Infotainment Audio System: Integrated audio system with AM/FM tuner, CD player, and iPod/iPhone connectivity (specific features vary by year and trim) Speakers: Fairing-mounted speakers Driver Assistance Cruise Control: Electronic cruise control standard on Voyager models Connectivity Usb Aux Input: Available for audio devices (check specific model year) 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km (3,700 miles) or 6 months, whichever comes first Oil Filter Replacement: At every engine oil change Air Filter Cleaning: Every 6,000 km (3,700 miles), clean or replace as needed Spark Plug Replacement: Every 12,000 km (7,500 miles) Coolant Replacement: Every 24,000 km (15,000 miles) or 2 years Fluid Specifications Brake Fluid Type: DOT 4 Clutch Fluid Type: DOT 4 (if hydraulic clutch) Known Issues Camshaft Wear: Some owners have reported potential wear...
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Kawasaki VN 1700 Voyager 2009 2010 2011 2012 Service ManualKawasaki VN 1700 Voyager 2009 2010 2011 2012 Service ManualKawasaki VN 1700 Voyager 2009 2010 2011 2012 Service ManualKawasaki VN 1700 Voyager 2009 2010 2011 2012 Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN1700 Voyager
Model Variant:
Voyager
Year:
2009, 2010, 2011, 2012
Codes
Chassis Code:
VN1700
👋 Introduction
Market Position
Category:
Full-size Grand American Tourer
Target Audience:
Touring riders, long-distance cruisers
Competitive Analysis
Primary Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Indian Roadmaster
Key Features
Touring Amenities:
Large fairing with integrated windshield, saddlebags, top trunk, audio system, cruise control
Engine Type:
V-twin, liquid-cooled
Drive Type:
Belt drive
Design Philosophy:
Comfort, long-distance capability, classic styling with modern features
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF Download
Page Count:
792
Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Full overhaul, diagnostics, tuning, internal components, external components
Transmission:
Clutch, gearbox, internal and external components, adjustments
Fuel System:
Fuel injection system (FI), injectors, fuel pump, pressure regulator, fuel tank, lines
Electrical System:
Wiring diagrams, ignition system, lighting, starting system, charging system, battery, ECUs
Chassis:
Frame, suspension (front and rear forks, shock absorbers), steering system, swingarm
Brakes:
Hydraulic system, brake fluid, calipers, discs, master cylinders, ABS (if equipped)
Cooling System:
Radiator, coolant, thermostat, fan, water pump
Exhaust System:
Mufflers, catalytic converter, exhaust pipes, heat shields
Bodywork And Fairings:
Panel removal and installation, trim, mounting points, aerodynamic components
Controls And Indicators:
Throttle, clutch lever, brake lever, instrumentation, switches
Wheels And Tires:
Wheel removal and installation, tire pressure, balancing
Accessories And Features:
Touring features, audio system, cruise control (if equipped), luggage systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem diagnosis
Repair:
Detailed step-by-step repair procedures for all major and minor components
Disassembly And Assembly:
Complete guide to taking apart and reassembling all vehicle systems
Specifications:
Torque specifications, clearances, measurements, fluid capacities
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Special Tools:
Identification and usage of specialized tools required for certain procedures
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds)
Diagnostic Capabilities:
Advanced diagnostics with fault code interpretation (if applicable)
Rebuild Information:
Detailed instructions for component rebuilding and overhaul
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve per cylinder, V-twin
Displacement:
1700 cc (103.6 cu in)
Bore X Stroke:
102.0 x 104.3 mm (4.02 x 4.11 in)
Compression Ratio:
9.5:1
Performance
Horsepower Est:
Approx. 93 hp @ 5700 rpm
Torque Est:
Approx. 108 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Dual Throttle Valves
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
SAE 20W-50 API SG or SH motorcycle oil
Oil Capacity W Filter:
4.0 L (4.2 US qt)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc, hydraulic actuation
Final Drive:
Belt Drive
Features
Overdrive Gears:
Gears 4, 5, and 6 are considered overdrive gears for highway cruising
Fluid Type
Transmission Oil Type:
API GL-4, SAE 80 hypoid gear oil (Check manual for specific type and viscosity)
📐 Dimensions
Exterior
Overall Length:
2555 mm (100.6 in)
Overall Width:
970 mm (38.2 in)
Overall Height:
1465 mm (57.7 in)
Wheelbase:
1610 mm (63.4 in)
Ground Clearance:
140 mm (5.5 in)
Weights
Curb Weight:
Approx. 376 kg (829 lbs)
Fuel Tank Capacity:
20 L (5.3 US gal)
Wheels And Tires
Front Tire:
130/90-16 M/C 67H
Rear Tire:
170/70-16 M/C 71H
Front Wheel:
16M/C x MT3.50
Rear Wheel:
16M/C x MT4.50
Wheelbase Diameter Specs:
N/A (Bolt pattern typically 5x114.3mm or similar for aftermarket, OEM not typically specified this way for motorcycles)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are generally not subject to the same standardized crash testing as automobiles.
Active Features
ABS:
Available, typically standard on Voyager models (check specific trim)
Linked Braking:
Kawasaki Integrated Braking System (KIBS) may be present on some variants/years
Passive Features
Lighting:
Halogen headlamp, LED tail light, turn signals
Frame Construction:
Steel, double-cradle frame
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with AM/FM tuner, CD player, and iPod/iPhone connectivity (specific features vary by year and trim)
Speakers:
Fairing-mounted speakers
Driver Assistance
Cruise Control:
Electronic cruise control standard on Voyager models
Connectivity
Usb Aux Input:
Available for audio devices (check specific model year)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first
Oil Filter Replacement:
At every engine oil change
Air Filter Cleaning:
Every 6,000 km (3,700 miles), clean or replace as needed
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Coolant Replacement:
Every 24,000 km (15,000 miles) or 2 years
Fluid Specifications
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (if hydraulic clutch)
Known Issues
Camshaft Wear:
Some owners have reported potential wear on camshaft lobes, particularly with early models or less frequent oil changes. Regular inspection is advised.
Fuel Pump Reliability:
While generally reliable, occasional fuel pump issues can occur, usually related to the electrical connection or the pump itself.
Starter Motor Draw:
The large V-twin can put a significant load on the starter, and ensuring a healthy battery and electrical system is crucial.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle Division:
Founded in 1949, Kawasaki Heavy Industries Motorcycle & Engine Company is a long-standing and respected manufacturer of motorcycles.
Model Evolution
Vn Series Heritage:
The VN series is Kawasaki's line of V-twin cruisers, with the Voyager designation representing their flagship touring model.
Vn1700 Introduction:
The VN1700 platform, including the Voyager, was introduced in 2009, replacing the VN1600 series and featuring a larger engine and updated styling and technology.
Production
Manufacturing Location:
Japan (Primary production for core components, assembly may vary)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Kawasaki's touring motorcycles have consistently received praise for comfort, performance, and value from various motorcycle publications.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for comfort and touring capabilities.
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