🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Model Variant: Custom Product Type: Workshop Service Manual 👋 Introduction Market Position Market Segment: Cruiser motorcycle Target Audience: Owners and technicians seeking detailed repair and maintenance information. Competitive Analysis Value Proposition: Provides essential DIY and professional repair knowledge to maintain and service the VN900 Custom effectively. Key Features Manual Features: Instant download, comprehensive coverage, high page count, detailed diagrams and illustrations. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Page Count Page Count: 617 Manual Type Manual Type: Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine teardown, assembly, inspection, and repair for internal components. Engine Electrical: Ignition system, charging system, starting system, EFI system diagnostics and troubleshooting. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and fuel lines. Transmission: Clutch operation, gearbox disassembly, assembly, inspection, and maintenance. Drivetrain: Final drive system (belt drive), rear wheel hub, and related components. Brakes: Front and rear brake system components, hydraulic circuits, disc and caliper servicing, fluid replacement. Suspension: Front fork (telescopic) disassembly, assembly, oil replacement, and adjustment; rear shock absorber servicing. Steering: Handlebar assembly, steering stem bearings, and related components. Electrical System: Wiring diagrams, lighting systems, horn, battery, fuses, relays, and ECU diagnostics. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, fenders, and accessories. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, chain adjustments, and inspections. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common issues. Repair Procedures: Step-by-step instructions for component removal, installation, and rebuilding. Diagnostics: Engine diagnostic codes (if applicable), EFI system checks, and electrical system fault finding. Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine rebuilds and complex electrical diagnostics). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin Displacement: 892 cc (54.5 cu in) Bore X Stroke: 88.0 x 74.5 mm Cooling System: Liquid-cooled Compression Ratio: 9.0:1 Performance Horsepower: Approx. 45 HP (33.5 kW) @ 5500 rpm (Note: Actual may vary slightly by region and test conditions) Torque: Approx. 77 Nm (56.8 lb-ft) @ 3500 rpm (Note: Actual may vary slightly by region and test conditions) Fuel System Fuel Delivery: Fuel injection, DFI (Digital Fuel Injection) Throttle Body: Single 34 mm throttle body Fuel Type: Unleaded gasoline, 87 octane (90 RON) or higher recommended Lubrication Oil Type: SAE 10W-40 API SG or SH with JMSO MA 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-disc Features Final Drive: Belt drive Gear Ratios: Manual provides detailed gear ratios for each speed. 📐 Dimensions Exterior Overall Length: Approx. 2,350 mm (92.5 in) Overall Width: Approx. 890 mm (35.0 in) Overall Height: Approx. 1,135 mm (44.7 in) Wheelbase: Approx. 1,635 mm (64.4 in) Ground Clearance: Approx. 135 mm (5.3 in) Seat Height: Approx. 705 mm (27.8 in) Weights Curb Weight: Approx. 265 kg (584.2 lbs) Fuel Capacity: 20 litres (5.3 US gal) 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are subject to different safety regulations than automobiles; manual focuses on mechanical and operational safety. Active Features Braking System: Dual-piston front caliper with 300 mm disc; single-piston rear caliper with 270 mm disc. Passive Features Lighting: Halogen headlight, LED taillight, and standard turn signals. 💡 Technology Features Infotainment Infotainment System: N/A (This is a cruiser motorcycle, typically without advanced infotainment systems). Driver Assistance Rider Aids: No electronic rider aids (ABS was optional on some later models or different variants, but not standard on the Custom for this period). Connectivity Connectivity Features: N/A Instrumentation Instrument Cluster: Analog speedometer, digital display for odometer, trip meters, clock, and fuel gauge. Indicator lights for turn signals, high beam, neutral, and engine diagnostics. 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km (3,700 miles) or 6 months. Air Filter Cleaning: Every 6,000 km (3,700 miles) or 6 months; replace as needed. Spark Plug Replacement: Every 12,000 km (7,500 miles). Brake Fluid Change: Every 12,000 km (7,500 miles) or 12 months. Fluid Specifications Engine Oil Specification: SAE 10W-40 API SG or SH, JASO MA Coolant Type: Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water. Brake Fluid Type: DOT 4 Gear Oil Specification: Refer to manual for specific gearbox lubricant, often a specific gear oil is not listed as it shares engine oil. Known Issues Common Wear Items: Belt drive, tires, brake pads, clutch plates (subject to riding style). Potential Problems: While generally reliable, potential issues can include fuel sensor malfunctions or minor electrical gremlins if not maintained. Manual covers...