Kawasaki VN1700AAF 2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700AAF Year: 2010 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Full-size cruiser motorcycle Target Audience: Owners, mechanics, and enthusiasts seeking detailed technical information for maintenance and repair. Competitive Analysis Positioning: The VN1700 series competes with other large-displacement cruisers from Harley-Davidson, Indian, Honda, and Yamaha, offering a blend of classic styling and modern technology. Key Features Model Variant Features: The 'AAF' designation typically refers to a specific configuration or sub-model of the VN1700, likely the Classic Tourer or similar touring-oriented variant, often featuring fairings, saddlebags, and comfortable seating. 📋 Manual Details Coverage Areas Manual Coverage: Complete official factory service and repair information Page Count Page Count: Hundreds of pages Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed inspection, disassembly, repair, and assembly procedures for the 1700cc V-twin engine, including cylinder head, valves, pistons, crankshaft, lubrication system, and cooling system. Fuel System: Comprehensive coverage of the fuel injection system, throttle body, fuel pump, injectors, fuel lines, and evaporative emission control system. Transmission System: Repair and maintenance of the 6-speed constant mesh transmission, including clutch operation, gear shifting mechanisms, and lubrication. Electrical System: Complete wiring diagrams, troubleshooting guides for ignition, starting, charging system (alternator, battery, regulator/rectifier), lighting, instrumentation, and electronic control unit (ECU). Brakes System: Inspection, maintenance, and repair of front and rear braking systems, including hydraulic lines, master cylinders, calipers, brake pads, rotors, and ABS (if equipped). Suspension System: Service and adjustment of front telescopic forks and rear shock absorbers, including fork oil replacement, seal replacement, and spring preload adjustments. Chassis And Frame: Frame inspection, steering system service, wheel bearing maintenance, and swingarm pivot inspection. Bodywork And Fittings: Removal and installation procedures for body panels, fairings, seats, fuel tank, and other external components. Emission Control System: Details on the evaporative emission control system and catalytic converter functionality. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, lubrication, filter changes, spark plug replacement, brake fluid replacement, and coolant flush. Troubleshooting Procedures: Systematic diagnostic procedures and common problem identification for all major vehicle systems. Engine Repair: Complete engine rebuild procedures, torque specifications for all fasteners, and clearance measurements. Transmission Repair: Clutch adjustment, transmission disassembly and reassembly, and shift drum inspection. Electrical Diagnostics: Detailed troubleshooting flowcharts for electrical faults, component testing, and ECU diagnostics. Brake System Service: Brake bleeding procedures, caliper overhaul, and ABS system troubleshooting. Suspension Service: Fork seal replacement, fork oil volume and viscosity specifications, and rear shock adjustments. Wheel And Tire Service: Tire pressure recommendations, wheel balancing, and hub bearing inspection. Diagnostic Troubleshooting: Step-by-step guides for diagnosing and resolving performance issues, starting problems, and electrical malfunctions. Technical Depth Depth Of Coverage: Comprehensive, covering everything from routine maintenance and fluid checks to full engine and transmission overhauls, and advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for professional printing, allowing users to print individual pages or the entire manual. Binding Type Binding Type: Not applicable for PDF download, but designed to be printable for traditional binding. Paper Type Paper Type: Not applicable for PDF download, but recommended for high-quality, durable paper if printed. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, SOHC, 8-valve, V-twin Displacement: 1700cc (103.6 cubic inches) Bore X Stroke: 102.0 mm x 104.0 mm Compression Ratio: 9.5:1 Performance Horsepower: Approximately 70-75 HP (at crankshaft, estimated) Torque: Approximately 95-100 lb-ft (at crankshaft, estimated) Fuel System Fuel Delivery: Fuel Injection (FI) Fuel Type: Unleaded gasoline, minimum 87 octane Throttle Body Size: Dual 40mm throttle bodies 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multi-disc Features Final Drive: Belt drive Gear Ratios: Specific ratios documented within the manual. 📐 Dimensions Exterior Overall Length: Approximately 99.8 inches (2535 mm) Overall Width: Approximately 38.0 inches (965 mm) Overall Height: Approximately 56.7 inches (1440 mm) Weights Dry Weight: Approximately 730 lbs (331 kg) Wet Weight: Approximately 798 lbs (362 kg) Fuel Tank Capacity: 5.3 US gallons (20 L) Ground Clearance: Approximately 5.1 inches (130 mm) 🛡️ Safety Features Ratings Safety Standards: Manufactured to meet all applicable national and international safety standards for motorcycles. Active Features ABS: Anti-lock Braking System (ABS) often available as an option or standard on touring variants. Lighting: Halogen headlights, LED taillight and brake light for enhanced visibility. Passive Features Frame Construction: Steel double-cradle frame designed for stability and rider confidence. Braking System: Dual front disc brakes, single rear disc brake, with hydraulic actuation. 💡 Technology Features Infotainment Audio System: Touring variants (like VN1700AAF might be) often include an integrated audio system with speakers and auxiliary input. Instrumentation: Digital LCD display with analog speedometer, tachometer, fuel gauge, clock, and indicator lights. Driver Assistance ABS: Available ABS enhances braking safety by preventing wheel lock-up during hard...
Owners, mechanics, and enthusiasts seeking detailed technical information for maintenance and repair.
Competitive Analysis
Positioning:
The VN1700 series competes with other large-displacement cruisers from Harley-Davidson, Indian, Honda, and Yamaha, offering a blend of classic styling and modern technology.
Key Features
Model Variant Features:
The 'AAF' designation typically refers to a specific configuration or sub-model of the VN1700, likely the Classic Tourer or similar touring-oriented variant, often featuring fairings, saddlebags, and comfortable seating.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete official factory service and repair information
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed inspection, disassembly, repair, and assembly procedures for the 1700cc V-twin engine, including cylinder head, valves, pistons, crankshaft, lubrication system, and cooling system.
Fuel System:
Comprehensive coverage of the fuel injection system, throttle body, fuel pump, injectors, fuel lines, and evaporative emission control system.
Transmission System:
Repair and maintenance of the 6-speed constant mesh transmission, including clutch operation, gear shifting mechanisms, and lubrication.
Electrical System:
Complete wiring diagrams, troubleshooting guides for ignition, starting, charging system (alternator, battery, regulator/rectifier), lighting, instrumentation, and electronic control unit (ECU).
Brakes System:
Inspection, maintenance, and repair of front and rear braking systems, including hydraulic lines, master cylinders, calipers, brake pads, rotors, and ABS (if equipped).
Suspension System:
Service and adjustment of front telescopic forks and rear shock absorbers, including fork oil replacement, seal replacement, and spring preload adjustments.
Chassis And Frame:
Frame inspection, steering system service, wheel bearing maintenance, and swingarm pivot inspection.
Bodywork And Fittings:
Removal and installation procedures for body panels, fairings, seats, fuel tank, and other external components.
Emission Control System:
Details on the evaporative emission control system and catalytic converter functionality.
Systematic diagnostic procedures and common problem identification for all major vehicle systems.
Engine Repair:
Complete engine rebuild procedures, torque specifications for all fasteners, and clearance measurements.
Transmission Repair:
Clutch adjustment, transmission disassembly and reassembly, and shift drum inspection.
Electrical Diagnostics:
Detailed troubleshooting flowcharts for electrical faults, component testing, and ECU diagnostics.
Brake System Service:
Brake bleeding procedures, caliper overhaul, and ABS system troubleshooting.
Suspension Service:
Fork seal replacement, fork oil volume and viscosity specifications, and rear shock adjustments.
Wheel And Tire Service:
Tire pressure recommendations, wheel balancing, and hub bearing inspection.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing and resolving performance issues, starting problems, and electrical malfunctions.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from routine maintenance and fluid checks to full engine and transmission overhauls, and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for professional printing, allowing users to print individual pages or the entire manual.
Binding Type
Binding Type:
Not applicable for PDF download, but designed to be printable for traditional binding.
Paper Type
Paper Type:
Not applicable for PDF download, but recommended for high-quality, durable paper if printed.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, SOHC, 8-valve, V-twin
Displacement:
1700cc (103.6 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
Approximately 70-75 HP (at crankshaft, estimated)
Torque:
Approximately 95-100 lb-ft (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Fuel Injection (FI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Throttle Body Size:
Dual 40mm throttle bodies
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-disc
Features
Final Drive:
Belt drive
Gear Ratios:
Specific ratios documented within the manual.
📐 Dimensions
Exterior
Overall Length:
Approximately 99.8 inches (2535 mm)
Overall Width:
Approximately 38.0 inches (965 mm)
Overall Height:
Approximately 56.7 inches (1440 mm)
Weights
Dry Weight:
Approximately 730 lbs (331 kg)
Wet Weight:
Approximately 798 lbs (362 kg)
Fuel Tank Capacity:
5.3 US gallons (20 L)
Ground Clearance:
Approximately 5.1 inches (130 mm)
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet all applicable national and international safety standards for motorcycles.
Active Features
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on touring variants.
Lighting:
Halogen headlights, LED taillight and brake light for enhanced visibility.
Passive Features
Frame Construction:
Steel double-cradle frame designed for stability and rider confidence.
Braking System:
Dual front disc brakes, single rear disc brake, with hydraulic actuation.
💡 Technology Features
Infotainment
Audio System:
Touring variants (like VN1700AAF might be) often include an integrated audio system with speakers and auxiliary input.
Instrumentation:
Digital LCD display with analog speedometer, tachometer, fuel gauge, clock, and indicator lights.
Driver Assistance
ABS:
Available ABS enhances braking safety by preventing wheel lock-up during hard braking.
Connectivity
Cruise Control:
Electronic cruise control is a common feature on VN1700 touring models, enhancing long-distance comfort.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 600 miles (1000 km) – includes engine oil and filter change, chain adjustment (if applicable), and general inspection.
Regular Oil Change:
Every 3,700 miles (6,000 km) or annually, whichever comes first.
Air Filter Cleaning:
Inspect every 3,700 miles (6,000 km), clean or replace as needed.
Spark Plug Replacement:
Replace every 7,500 miles (12,000 km).
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or higher; SAE 10W-40 motorcycle specific oil recommended.
Engine Oil Capacity:
Approximately 3.4 US quarts (3.2 L) with filter change.
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant with deionized water (50/50 mix).
Brake Fluid Type:
DOT 4 standard.
Transmission Oil Type:
Refer to manual for specific gear oil specification, typically SAE 80W-90.
Known Issues
Common Wear Items:
Clutch plates (depending on riding style), brake pads, tires, and fork seals are typical wear items.
Potential Electrical Concerns:
While generally reliable, some owners report occasional issues with the regulator/rectifier or battery charging systems; the manual is crucial for diagnosis.
Fuel System Maintenance:
Regular cleaning of fuel injectors and throttle bodies can help maintain optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle Legacy:
Kawasaki Heavy Industries has a long-standing reputation for producing reliable and performance-oriented motorcycles across various categories, including cruisers.
Model Evolution
Vn Series Development:
The VN1700 series is an evolution of Kawasaki's Vulcan cruiser line, building on previous displacements and technologies to offer a premium touring experience.
Production
Manufacturing Location:
Japan (Kawasaki Heavy Industries)
Production Years:
The VN1700 platform was introduced in the late 2000s and has seen various iterations through the years.
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