This manual covers the VN900 Classic, a motorcycle model produced from 2006 through 2013. Known for its classic styling and rider-friendly performance, the VN900 Classic is built upon an esteemed legacy in motorcycle manufacturing, originating from Japan. It features a 92.0 x 84.0 mm, 892 cc liquid-cooled, 4-stroke, SOHC, V-twin engine, a 5-speed transmission with a wet, multi-disc clutch, and a belt final drive, all supported by a stable steel double-cradle frame and reliable disc brakes front and rear. The motorcycle is designed for comfortable cruising and embodies the tradition of the VN series, offering a blend of classic aesthetics and dependable engineering. This comprehensive workshop service manual provides detailed, step-by-step instructions for the repair and overhaul of the VN900 Classic. It covers all major components, including full engine disassembly, tuning, and lubrication system maintenance, as well as transmission overhaul, complete electrical system diagnostics with wiring diagrams, and bodywork procedures. The manual also includes routine maintenance, troubleshooting guides, and assembly/disassembly instructions, using distinct symbols to highlight critical safety information and identifying special tools. This resource is designed to assist mechanical technicians, experienced mechanics, and knowledgeable owners in maintaining and repairing the vehicle, mirroring the authoritative information found in authorized dealer service departments. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Classic Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Target Audience: Mechanical technicians familiar with BRP products, experienced motorcycle mechanics, and knowledgeable DIY owners. Competitive Analysis Manual Value Proposition: Provides authoritative information mirroring authorized dealer service departments, enabling quality service and cost savings for owners. Key Features Safety Emphasis: Emphasizes safety precautions and the use of proper safety equipment, including torque wrenches. Special Tools: Identifies and illustrates recommended or required special tools by Kawasaki part number. Safety Symbols: Uses distinct symbols and wording (WARNING, CAUTION, NOTE) to highlight critical information. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul Page Count Page Count: 587 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, overhaul, tuning, lubrication system, fuel system, ignition system, exhaust system. Transmission: Full transmission disassembly and overhaul. Electrical: Complete electrical system diagnostics, wiring diagrams, component testing. Bodywork: Body panel removal and installation, frame maintenance. Procedures Included Maintenance Servicing: Routine maintenance, tune-ups, lubrication, fluid changes. Repair Overhaul: Detailed step-by-step repair and overhaul procedures for all major components. Diagnostics: Troubleshooting guides, diagnostic procedures for common and complex issues. Assembly Disassembly: Step-by-step instructions for assembly and disassembly of all vehicle sub-systems. Technical Depth Depth Level: Advanced diagnostics and complete rebuilds, suitable for professional technicians and skilled DIYers. Proprietary Components: Includes instructions for proprietary Kawasaki components and references manufacturer instructions for non-Kawasaki proprietary parts. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, printable pages Binding Type Binding Type: Not applicable (Digital PDF) Paper Type Paper Type: Not applicable (Digital PDF) Delivery Method Delivery Method: Fast and free electronic delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 84.0 mm (3.6 x 3.3 in) Compression Ratio: 9.5:1 Performance Horsepower: Approximately 50-55 HP (specific dyno results vary) Torque: Approximately 52-55 lb-ft (specific dyno results vary) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 36mm throttle bodies Fuel Type: Unleaded gasoline Fuel Tank Capacity: 20.0 L (5.3 US gal) Ignition System Ignition: Digital CDI with electronic advance Lubrication System Lubrication Type: Forced lubrication, wet sump 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch Type: Wet, multi-disc Final Drive: Belt Drive 📐 Dimensions Exterior Overall Length: 2405 mm (94.7 in) Overall Width: 945 mm (37.2 in) Overall Height: 1120 mm (44.1 in) Wheelbase: 1610 mm (63.4 in) Ground Clearance: 140 mm (5.5 in) Weights Curb Weight: 265 kg (584.2 lbs) Front Tire Size: 80/90-21M/C 48H Rear Tire Size: 180/70-15M/C 76H Front Brake: 276 mm disc with 2-piston caliper Rear Brake: 270 mm disc with 1-piston caliper 🛡️ Safety Features Ratings Safety Features Commentary: Manual emphasizes user safety during maintenance and repair. Specific vehicle safety ratings are not typically provided for motorcycles in service manuals. Active Features Braking System: Disc brakes front and rear for reliable stopping power. Passive Features Chassis Design: Steel double-cradle frame for stability and rider confidence. 💡 Technology Features Infotainment Infotainment Features: N/A (Focus is on mechanical and electrical systems, not typically equipped with advanced infotainment). Driver Assistance Rider Assistance: N/A (Focus is on mechanical and electrical systems, not typically equipped with rider-assistance electronics beyond standard braking). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 6,000 km / 4,000 miles or 12 months). Filter Replacement Interval: Refer to manual for specific mileage/time intervals, often coincides with...