Kawasaki Z 750 2007 2008 2009 2010 Workshop Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Z750 Codes Internal Model Codes: ZR750 (common for this generation Z750) Engine Codes: ZR750J, ZR750K (depending on specific market variations and regulatory compliance) 👋 Introduction Market Position Segment: Naked Sportbike / Streetfighter Target Audience: Riders seeking a balance of performance, aggressive styling, and everyday usability. Competitive Analysis Competitors: Yamaha FZ6/FZ8, Suzuki Bandit 650/GSF600, Triumph Street Triple, Honda CB600F Hornet. Key Features Styling: Aggressive, muscular design with sharp lines and a prominent engine. Handling: Agile and responsive handling characteristics suitable for urban riding and spirited backroad excursions. Engine Character: Torquey and tractable inline-four engine providing strong acceleration across the rev range. Manual Value Proposition Benefit: Empowers owners and technicians with the knowledge to perform all necessary maintenance, repairs, and diagnostics, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Market Coverage: Global (primarily North America, Europe, Asia, Australia) Page Count Total Pages: 677 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, lubrication, cooling system, fuel system, ignition system, emission control systems, starting and charging systems, cylinder head, cylinder block, crankshaft, pistons, camshafts, valve train. Transmission: Clutch operation and maintenance, gearbox disassembly and reassembly, shift drum and forks, gear inspection and replacement, lubrication. Chassis: Frame inspection, suspension (front forks and rear shock absorber), steering system, wheel bearings, swingarm, rear suspension linkage. Brakes: Hydraulic system, brake fluid replacement, caliper overhaul, brake pad inspection and replacement, disc inspection and replacement, master cylinder maintenance, ABS (if applicable). Electrical: Wiring diagrams, lighting system, instruments and indicators, battery, charging system (alternator/stator), ignition system, fuel injection system (ECU, sensors, injectors), starter motor, fuses and relays, horn, fault diagnosis for electrical components. Bodywork: Fairings, fuel tank, seat, handlebars, mirrors, footpegs, fenders, exhaust system, fasteners, trim components. Procedures Included Maintenance: Scheduled maintenance tasks, oil and filter changes, air filter replacement, spark plug replacement, chain lubrication and adjustment, brake fluid flush, coolant replacement, tire pressure checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, error code interpretation (if applicable for FI models), symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major motorcycle systems. Technical Specifications: Torque specifications for all fasteners, engine clearances, valve lash adjustments, lubrication points, electrical component resistance values, pressure specifications. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Typically text-searchable in PDF format, allowing quick navigation to specific topics. Print Quality Quality: High-resolution scans ensuring clarity of text and diagrams, suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, Inline-4 Displacement: 750 cc (approx. 749.7 cc) Bore X Stroke: 68.5 mm x 51.5 mm Compression Ratio: 11.5:1 Performance Horsepower: Approx. 106 PS (104.5 hp; 78 kW) at 10,000 rpm (Varies slightly by market/tuning) Torque: Approx. 77.7 N⋅m (57.3 lb⋅ft) at 8,000 rpm (Varies slightly by market/tuning) Fuel System Induction: Fuel Injection (DFI) with Dual Throttle Valves Fuel Type: Unleaded gasoline Lubrication Type: Forced lubrication, wet sump Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: Constant-mesh, 6-speed return Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 2.750, 2nd: 2.053, 3rd: 1.611, 4th: 1.333, 5th: 1.150, 6th: 0.964) Clutch Type: Wet, multiple disc Final Drive: O-ring sealed chain Features Clutch Actuation: Hydraulic 📐 Dimensions Exterior Length: Approx. 2,085 mm (82.1 in) Width: Approx. 760 mm (29.9 in) Height: Approx. 1,055 mm (41.5 in) Wheelbase: Approx. 1,440 mm (56.7 in) Ground Clearance: Approx. 150 mm (5.9 in) Weights Dry Weight: Approx. 198 kg (436.5 lbs) Curb Weight: Approx. 208 kg (458.6 lbs) (Includes all necessary fluids and a full tank of fuel) Fuel Capacity: Approx. 15 Liters (3.96 US gal) 🛡️ Safety Features Ratings Crash Safety: Motorcycle safety relies on rider skill and adherence to safe riding practices; no formal crash ratings like automobiles. Active Features Brakes: Front: Dual semi-floating hydraulic discs; Rear: Single hydraulic disc. Optional ABS available on some models. Suspension: Front: 41mm telescopic fork, adjustable preload; Rear: Bottom-link Uni-Trak, gas-charged shock with adjustable preload and rebound damping. Passive Features Lighting: Halogen headlamp, LED taillight. Tires: Front: 120/70ZR17M/C (58W); Rear: 180/55ZR17M/C (73W) (Typical specifications) 💡 Technology Features Infotainment Instrumentation: Digital LCD instrument panel including speedometer, tachometer (bar graph), fuel gauge, clock, odometer, trip meters, and indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on certain Z750 models, providing enhanced braking control. Connectivity Wiring Harness: Comprehensive wiring diagrams are included in the manual, essential for diagnosing electrical issues or installing accessories. Engine Management ECU: Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions. 🔧 Maintenance Service...
Aggressive, muscular design with sharp lines and a prominent engine.
Handling:
Agile and responsive handling characteristics suitable for urban riding and spirited backroad excursions.
Engine Character:
Torquey and tractable inline-four engine providing strong acceleration across the rev range.
Manual Value Proposition
Benefit:
Empowers owners and technicians with the knowledge to perform all necessary maintenance, repairs, and diagnostics, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily North America, Europe, Asia, Australia)
Scheduled maintenance tasks, oil and filter changes, air filter replacement, spark plug replacement, chain lubrication and adjustment, brake fluid flush, coolant replacement, tire pressure checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, error code interpretation (if applicable for FI models), symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major motorcycle systems.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, valve lash adjustments, lubrication points, electrical component resistance values, pressure specifications.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically text-searchable in PDF format, allowing quick navigation to specific topics.
Print Quality
Quality:
High-resolution scans ensuring clarity of text and diagrams, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, Inline-4
Displacement:
750 cc (approx. 749.7 cc)
Bore X Stroke:
68.5 mm x 51.5 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
Approx. 106 PS (104.5 hp; 78 kW) at 10,000 rpm (Varies slightly by market/tuning)
Torque:
Approx. 77.7 N⋅m (57.3 lb⋅ft) at 8,000 rpm (Varies slightly by market/tuning)
Fuel System
Induction:
Fuel Injection (DFI) with Dual Throttle Valves
Fuel Type:
Unleaded gasoline
Lubrication
Type:
Forced lubrication, wet sump
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
Constant-mesh, 6-speed return
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 2.750, 2nd: 2.053, 3rd: 1.611, 4th: 1.333, 5th: 1.150, 6th: 0.964)
Clutch Type:
Wet, multiple disc
Final Drive:
O-ring sealed chain
Features
Clutch Actuation:
Hydraulic
📐 Dimensions
Exterior
Length:
Approx. 2,085 mm (82.1 in)
Width:
Approx. 760 mm (29.9 in)
Height:
Approx. 1,055 mm (41.5 in)
Wheelbase:
Approx. 1,440 mm (56.7 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Weights
Dry Weight:
Approx. 198 kg (436.5 lbs)
Curb Weight:
Approx. 208 kg (458.6 lbs) (Includes all necessary fluids and a full tank of fuel)
Fuel Capacity:
Approx. 15 Liters (3.96 US gal)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycle safety relies on rider skill and adherence to safe riding practices; no formal crash ratings like automobiles.
Active Features
Brakes:
Front: Dual semi-floating hydraulic discs; Rear: Single hydraulic disc. Optional ABS available on some models.
Suspension:
Front: 41mm telescopic fork, adjustable preload; Rear: Bottom-link Uni-Trak, gas-charged shock with adjustable preload and rebound damping.
Digital LCD instrument panel including speedometer, tachometer (bar graph), fuel gauge, clock, odometer, trip meters, and indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on certain Z750 models, providing enhanced braking control.
Connectivity
Wiring Harness:
Comprehensive wiring diagrams are included in the manual, essential for diagnosing electrical issues or installing accessories.
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel injection and ignition timing for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 6,000 km or 12 months, whichever comes first.
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first.
Air Filter Check:
Every 6,000 km; clean or replace as needed.
Spark Plug Replacement:
Every 12,000 km or 24 months.
Valve Lash Check:
Every 24,000 km.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH with JASO MA certification recommended. (Consult manual for exact specifications).
Coolant Type:
Ethylene glycol-based coolant with demineralized water (50:50 mixture) recommended. (Consult manual for specific Kawasaki coolant).
Brake Fluid Type:
DOT 4 or DOT 5.1 recommended. (Consult manual for exact specifications and replacement intervals).
Fork Oil Type:
SAE 10W (Consult manual for precise type and level).
Known Issues
Fuel Pump Reliability:
Occasional reports of fuel pump issues, particularly with age and mileage. Diagnosis and replacement may be necessary.
Regulator Rectifier:
As with many motorcycles of this era, potential for regulator/rectifier failure leading to charging system issues. Regular voltage checks are advised.
Suspension Wear:
Front fork seals and rear shock absorber can wear over time, affecting damping performance. Rebuild or replacement may be needed.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long and distinguished history in motorcycle manufacturing, known for its performance-oriented bikes across various categories, from sportbikes to cruisers.
Model Evolution
Z Series Lineage:
The Z750 is part of Kawasaki's iconic 'Z' series, which began with the legendary Z1 in the 1970s. The modern Z750 builds upon the 'naked' sportbike philosophy, offering performance in a less-faired package.
Generation 07 10:
This generation (ZR750J/K) represented a significant update over its predecessor, featuring revised styling, improved engine characteristics, and chassis refinements.
Production
Manufacturing Location:
Primarily Japan (Hyogo Prefecture)
Production Years:
Covered by this manual: 2007, 2008, 2009, 2010.
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The Kawasaki Z750 generally received positive reviews from motorcycle publications for its accessible performance, sporty handling, and aggressive styling within its class.
Ratings
Popularity:
A popular model in many markets, praised for its value proposition and capability as a versatile naked sportbike.
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