Kia Carens Rondo II F L 2.0 CRDi 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Model Variant: F L Year: 2006 Engine Code: G4CP (or similar CRDi variant) Codes Chassis Code: RP Region: Global (likely European/Asian market focus) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families, individuals seeking versatile and practical transportation. Competitive Analysis Competitors 2006: Renault Scénic, Ford C-Max, Volkswagen Touran, Opel Zafira, Citroën C4 Picasso. Key Features Body Style: 5-door MPV with flexible seating arrangements. Engine Options: Focus on 2.0 CRDi diesel engine. Powertrain Options: Likely front-wheel drive (FWD). Interior Versatility: Configurable seating, ample cargo space. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Brakes: Yes Suspension: Yes Steering: Yes Electrical System: Yes Body And Trim: Yes Climate Control: Yes HVAC: Yes Diagnostics And Troubleshooting: Yes Page Count Estimated Pages: 1500-2500 (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Purpose: Diagnosis, repair, maintenance, and overhaul procedures Language Language: English Format Format: Digital PDF (Instant Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system (CRDi specifics), sensors, actuators, ECU diagnostics. Fuel System: Common Rail Direct Injection (CRDi) system components, fuel pump, injectors, pressure regulation, fuel filter replacement. Transmission Manual: Clutch system, gearshift mechanism, gearbox overhaul, fluid changes. Transmission Automatic: If equipped, automatic transmission operation, diagnostics, fluid and filter replacement, overhaul procedures. Braking System: Hydraulic system, ABS, EBD, brake pads, rotors, calipers, master cylinder, brake fluid replacement, bleeding procedures. Suspension System: Front and rear suspension components, shock absorbers, struts, springs, bushings, wheel alignment specifications. Steering System: Power steering system, steering rack, tie rod ends, steering column, fluid specifications. Electrical Components: Battery, alternator, starter motor, lighting system, power windows, central locking, wiring diagrams. HVAC System: Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant handling (R134a likely). Body And Chassis: Body panel removal and installation, door mechanisms, glass replacement, underbody protection. Safety Systems: Airbag system diagnostics and replacement, seat belt mechanisms. Procedures Included Maintenance: Routine maintenance, oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement (if applicable for petrol variants, less so for CRDi), coolant flushes. Repair: Engine component repair, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and repair. Diagnostics: Troubleshooting guides, fault code interpretation (OBD-II), symptom-based diagnostics. Replacements: Component replacement procedures for all major systems, including torque specifications. Adjustments: Valve clearance adjustments (if applicable), clutch adjustments, brake adjustments. Lubrication: Lubrication points, grease types, fluid capacities and specifications. Wheel Alignment: Front and rear alignment specifications, caster, camber, toe angles. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Information on required diagnostic tools, scan tools, and specialized equipment. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Torque Specifications: All critical torque values for engine, chassis, and driveline components. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text within the PDF for efficient information retrieval. Print Quality Resolution: High-resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Software Required: No special software required, viewable with standard PDF reader (e.g., Adobe Acrobat Reader). ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L CRDi (Common Rail Direct Injection) Diesel Displacement: 1991 cc Bore X Stroke: Approximately 83.0 mm x 92.0 mm (typical for this displacement) Compression Ratio: Approximately 17.0:1 to 18.5:1 (typical for CRDi engines) Valve Train: DOHC (Double Overhead Camshaft), 16 valves Induction: Turbocharged, Intercooled Performance Horsepower: Approximately 110-115 PS (metric horsepower) / 108-113 bhp (brake horsepower) at around 4000 rpm. Torque: Approximately 250-260 Nm (Newton-meters) / 184-192 lb-ft at around 1800-2500 rpm. Fuel System Fuel Type: Diesel Fuel Delivery: High-pressure Common Rail Direct Injection Emissions Control: Euro 3 / Euro 4 compliant (depending on specific market and configuration), likely with EGR. 🔧 Transmission Standard Type: 5-speed Manual Transmission (M5CF1 or similar) Optional Type: 4-speed Automatic Transmission (likely Jatco JF404E or similar) Features Clutch Type: Hydraulically operated, single dry plate clutch (manual). Gear Ratios: Specific gear ratios are detailed within the manual for both manual and automatic transmissions. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (or equivalent). Automatic Transmission Fluid: Kia SP-III or equivalent Dexron III/Mercon (verify specific model year requirements). 📐 Dimensions Exterior Length: Approx. 4525 mm Width: Approx. 1790 mm Height: Approx. 1670 mm Wheelbase: Approx. 2720 mm Ground Clearance: Typically around 150-160 mm. Interior Seating Capacity: 5 or 7 seats (depending on configuration). Cargo Cargo Volume Seats Up: Varies based on 5 or 7-seat configuration, approx. 300-500 liters. Cargo Volume Seats Down: Significantly increased for cargo hauling, likely over 1500 liters. Weights Curb Weight: Approx. 1500-1650 kg (depending on transmission and options). Gross Vehicle Weight: Approximately 2100-2250 kg. Towing Capacity: Typically around 1500...

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Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Carens Rondo II

Model Variant:

Year:

Engine Code:

G4CP (or similar CRDi variant)

Codes

Chassis Code:

Region:

Global (likely European/Asian market focus)

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover

Target Audience:

Families, individuals seeking versatile and practical transportation.

Competitive Analysis

Competitors 2006:

Renault Scénic, Ford C-Max, Volkswagen Touran, Opel Zafira, Citroën C4 Picasso.

Key Features

Body Style:

5-door MPV with flexible seating arrangements.

Engine Options:

Focus on 2.0 CRDi diesel engine.

Powertrain Options:

Likely front-wheel drive (FWD).

Interior Versatility:

Configurable seating, ample cargo space.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Brakes:

Suspension:

Steering:

Electrical System:

Body And Trim:

Climate Control:

HVAC:

Diagnostics And Troubleshooting:

Page Count

Estimated Pages:

1500-2500 (typical for comprehensive service manuals)

Manual Type

Type:

Service and Repair Manual

Purpose:

Diagnosis, repair, maintenance, and overhaul procedures

Language

Language:

English

Format

Format:

Digital PDF (Instant Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.

Engine Electrical:

Ignition system, fuel injection system (CRDi specifics), sensors, actuators, ECU diagnostics.

Fuel System:

Common Rail Direct Injection (CRDi) system components, fuel pump, injectors, pressure regulation, fuel filter replacement.

Transmission Manual:

Clutch system, gearshift mechanism, gearbox overhaul, fluid changes.

Transmission Automatic:

If equipped, automatic transmission operation, diagnostics, fluid and filter replacement, overhaul procedures.

Braking System:

Hydraulic system, ABS, EBD, brake pads, rotors, calipers, master cylinder, brake fluid replacement, bleeding procedures.

Suspension System:

Front and rear suspension components, shock absorbers, struts, springs, bushings, wheel alignment specifications.

Steering System:

Power steering system, steering rack, tie rod ends, steering column, fluid specifications.

Electrical Components:

Battery, alternator, starter motor, lighting system, power windows, central locking, wiring diagrams.

HVAC System:

Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant handling (R134a likely).

Body And Chassis:

Body panel removal and installation, door mechanisms, glass replacement, underbody protection.

Safety Systems:

Airbag system diagnostics and replacement, seat belt mechanisms.

Procedures Included

Maintenance:

Routine maintenance, oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement (if applicable for petrol variants, less so for CRDi), coolant flushes.

Repair:

Engine component repair, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and repair.

Diagnostics:

Troubleshooting guides, fault code interpretation (OBD-II), symptom-based diagnostics.

Replacements:

Component replacement procedures for all major systems, including torque specifications.

Adjustments:

Valve clearance adjustments (if applicable), clutch adjustments, brake adjustments.

Lubrication:

Lubrication points, grease types, fluid capacities and specifications.

Wheel Alignment:

Front and rear alignment specifications, caster, camber, toe angles.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.

Diagnostic Tools:

Information on required diagnostic tools, scan tools, and specialized equipment.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

Torque Specifications:

All critical torque values for engine, chassis, and driveline components.

📊 Manual Specifications

File Format

Format:

Searchable:

Likely searchable text within the PDF for efficient information retrieval.

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or sections.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Compatibility

Software Required:

No special software required, viewable with standard PDF reader (e.g., Adobe Acrobat Reader).

⚙️ Engine Specifications

Primary Engine

Engine Type:

2.0L CRDi (Common Rail Direct Injection) Diesel

Displacement:

1991 cc

Bore X Stroke:

Approximately 83.0 mm x 92.0 mm (typical for this displacement)

Compression Ratio:

Approximately 17.0:1 to 18.5:1 (typical for CRDi engines)

Valve Train:

DOHC (Double Overhead Camshaft), 16 valves

Induction:

Turbocharged, Intercooled

Performance

Horsepower:

Approximately 110-115 PS (metric horsepower) / 108-113 bhp (brake horsepower) at around 4000 rpm.

Torque:

Approximately 250-260 Nm (Newton-meters) / 184-192 lb-ft at around 1800-2500 rpm.

Fuel System

Fuel Type:

Diesel

Fuel Delivery:

High-pressure Common Rail Direct Injection

Emissions Control:

Euro 3 / Euro 4 compliant (depending on specific market and configuration), likely with EGR.

🔧 Transmission

Standard

Type:

5-speed Manual Transmission (M5CF1 or similar)

Optional

Type:

4-speed Automatic Transmission (likely Jatco JF404E or similar)

Features

Clutch Type:

Hydraulically operated, single dry plate clutch (manual).

Gear Ratios:

Specific gear ratios are detailed within the manual for both manual and automatic transmissions.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (or equivalent).

Automatic Transmission Fluid:

Kia SP-III or equivalent Dexron III/Mercon (verify specific model year requirements).

📐 Dimensions

Exterior

Length:

Approx. 4525 mm

Width:

Approx. 1790 mm

Height:

Approx. 1670 mm

Wheelbase:

Approx. 2720 mm

Ground Clearance:

Typically around 150-160 mm.

Interior

Seating Capacity:

5 or 7 seats (depending on configuration).

Cargo

Cargo Volume Seats Up:

Varies based on 5 or 7-seat configuration, approx. 300-500 liters.

Cargo Volume Seats Down:

Significantly increased for cargo hauling, likely over 1500 liters.

Weights

Curb Weight:

Approx. 1500-1650 kg (depending on transmission and options).

Gross Vehicle Weight:

Approximately 2100-2250 kg.

Towing Capacity:

Typically around 1500 kg braked.

🛡️ Safety Features

Ratings

NHTSA Rating:

Not readily available for this specific generation and year, often varied by market.

Euro Ncap Rating:

Typically 3 or 4 stars for this generation of Kia MPVs.

Active Features

Standard Anti-lock Braking System.

Electronic Brakeforce Distribution (likely standard).

Esp Dsc:

Electronic Stability Program (may be optional or market-dependent).

Traction Control:

Traction Control System (may be linked with ESP).

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags (optional/higher trims).

Seatbelts:

3-point seatbelts with pre-tensioners and load limiters, ISOFIX child seat anchor points.

Child Safety:

Rear door child safety locks.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio, CD player, possibly MP3 compatible. Speaker configuration varies by trim. Aux input might be present.

Display:

Basic digital display for clock, radio, and trip computer. No central touch screen typical of modern vehicles.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Optional rear parking sensors.

Connectivity

Bluetooth:

Unlikely to be standard in 2006, might be an aftermarket option or rare factory inclusion.

Usb Aux:

Auxiliary input jack for audio devices likely present. USB connectivity less common for this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000-15,000 km or 12 months, whichever comes first (diesel engine).

Air Filter Replacement:

Every 30,000-45,000 km or 24 months.

Fuel Filter Replacement:

Every 40,000-60,000 km for diesel engines is recommended to maintain CRDi system health.

Engine Coolant Change:

Every 40,000-60,000 km or 2-3 years. Use of genuine Kia coolant (or equivalent OAT/HOAT).

Transmission Fluid Change:

Manual: Every 60,000-100,000 km. Automatic: Every 60,000-80,000 km (often with filter replacement).

Brake Fluid Change:

Every 2 years or 40,000 km.

Fluid Specifications

Engine Oil Spec:

API CI-4 or ACEA B4/B5, viscosity grade 5W-30 or 5W-40 (fully synthetic recommended for diesel).

Engine Oil Capacity:

Approximately 5.5 - 6.0 liters (including filter).

Coolant Spec:

Ethylene glycol-based coolant with corrosion inhibitors (OAT/HOAT). Kia genuine coolant or equivalent.

Power Steering Fluid:

ATF Dexron III/Mercon equivalent or specific power steering fluid (check manual).

Known Issues

Engine Crdi:

Potential for injector issues if fuel quality is poor, turbocharger wear over time, EGR valve clogging, glow plug issues in cold climates.

Transmission:

Manual clutch wear, automatic transmission solenoid issues or torque converter problems if fluid maintenance is neglected.

Suspension:

Worn bushings, ball joints, and tie rod ends due to vehicle weight and typical usage.

Electrical:

Corrosion on electrical connectors, issues with window regulators, central locking actuators.

Body And Trim:

Rust on wheel arches and sills (especially in regions with road salt), interior trim rattles.

📚 Vehicle History

Brand Heritage

Kia Origins:

Founded in 1944, initially as a manufacturer of steel tubing and bicycles, Kia entered automotive production in the 1960s. Known for value-oriented vehicles.

Model Evolution

Carens Rondo Generation Ii:

The Rondo (marketed as Carens in many regions) II generation (2006-2012) represented a significant evolution from the first generation, offering a more refined design and improved practicality.

Badge Engineering:

While the Carens and Rondo share the same platform, market naming conventions differ. The 'Rondo' name was often used in North America, while 'Carens' was prevalent elsewhere.

Production

Manufacturing Plant:

Primarily manufactured in South Korea (Gwangmyeong, Hwaseong plants) and potentially other Kia global facilities.

Production Years Generation Ii

Model Years:

2006-2012

🏆 Awards & Recognition

Recognitions

Owner Satisfaction:

While specific awards for the 2006 Carens Rondo II are not prominently documented, Kia vehicles of this era were generally recognized for offering good value for money and improving reliability.

Ratings

Jd Power Initial Quality:

Kia's initial quality ratings were steadily improving during this period, though often behind segment leaders. The Carens Rondo aimed to provide a practical and affordable family solution.