Kia Carnival 2012 3.5L DOHC Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carnival Year: 2012 Engine: 3.5L DOHC V6 Codes Vehicle Platform: VQ (Carnival/Sedona) Engine Code: G6DU 👋 Introduction Market Position Vehicle Segment: Full-size Minivan / MPV Key Competitors: Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Freestar (discontinued for the year). Competitive Analysis Value Proposition: Kia Carnival (Sedona in some markets) aimed to offer a compelling blend of space, features, and value compared to established rivals. Key Features Seating Capacity: Typically 7 or 8 passengers, depending on configuration. Powertrain Options: Dominated by the 3.5L V6 gasoline engine, providing ample power for carrying passengers and cargo. Transmission Type: Primarily paired with a responsive automatic transmission. Cargo Versatility: Configurable seating and ample cargo space for family needs. 📋 Manual Details Coverage Areas Coverage Regions: Global (primarily North America, Europe, Asia) Page Count Page Count: 1420 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, diagnosis, specifications for 3.5L G6DU V6 engine. Engine Management: Fuel injection, ignition system, emissions control, sensors, actuators, ECM diagnosis, wiring diagrams. Transmission Automatic: Diagnosis, repair, fluid service, control module troubleshooting for the 6-speed automatic transmission (likely Hyundai-Kia A6LF1/A6LF2). Drivetrain: Front-wheel drive, half-shafts, differential, driveshafts. Suspension: Front (MacPherson strut), Rear (multi-link), steering components, alignment specifications. Brakes: Front and rear disc brakes, ABS, EBD, brake fluid specifications, component replacement, bleeding procedures. Electrical System: Battery, charging system, starting system, lighting, power distribution, fuses, relays, body control module (BCM). HVAC: Air conditioning system, heating system, climate control, component testing and replacement. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, trim, corrosion protection. Body Interior: Seats, upholstery, dashboard, trim panels, safety restraints (SRS), airbags. Chassis: Frame structure, mounting points, component integration. Powertrain Control Module: PCM diagnostic procedures, component identification, connector pinouts. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement. Diagnostic Troubleshooting: Step-by-step diagnostic trees for common drivability issues, electrical faults, and component failures. Component Replacement: Detailed instructions for replacing major components like alternators, starters, water pumps, fuel injectors, brake calipers, suspension arms, etc. Engine Rebuild: Full engine disassembly, inspection, measurement, and reassembly procedures for the 3.5L V6. Transmission Repair: Torque converter replacement, valve body service, clutch pack replacement, seal replacement. Brake System Overhaul: Disc rotor replacement, pad replacement, caliper overhaul, hydraulic line replacement. Electrical Component Testing: Testing of sensors, actuators, motors, and control modules using multimeters and scan tools. Safety System Service: Airbag component replacement, SRS system diagnosis, seatbelt mechanism service. Body And Trim Repair: Panel alignment, dent repair, trim piece removal and installation, window regulator replacement. Exhaust System Service: Muffler, catalytic converter, and pipe replacement. Cooling System Service: Radiator, hoses, thermostat, and water pump replacement, coolant flush and fill. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures utilizing scan tools, oscilloscopes, and multimeter testing for all major systems. Repair Procedures: Detailed step-by-step repair instructions, including torque specifications, special tool requirements, and assembly sequences. Specifications Data: Comprehensive technical specifications including engine clearances, valve timings, fluid capacities, component tolerances, and electrical resistances. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts. Troubleshooting Guides: Extensive troubleshooting flowcharts and symptom-based diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content within the PDF. Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Gasoline Displacement: 3.5 Liters (3470 cc) Valvetrain: DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder) Bore X Stroke: 96.0 mm x 81.3 mm (approximate, refer to manual for exact) Compression Ratio: 10.0:1 (approximate) Performance Horsepower: Approx. 276 hp @ 6300 rpm Torque: Approx. 247 lb-ft @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Oil Type: API SM or higher, SAE 5W-20 Fluid Capacities Engine Oil Capacity: 6.5 US Quarts (6.2 Liters) with filter change Coolant Capacity: Approximately 9.5 US Quarts (9.0 Liters) 🔧 Transmission Standard Transmission Type: 6-Speed Automatic (Sequential Shiftmatic) Transmission Model: Likely A6LF1/A6LF2 (Hyundai/Kia proprietary) Features Drive Modes: Typically includes an overdrive mode and sometimes a manual shift mode. Fluid Specifications Transmission Fluid Type: Kia SPIII ATF or equivalent (refer to manual for exact and compatible fluids) Fluid Capacities Transmission Fluid Capacity: Approximately 7.0 US Quarts (6.6 Liters) for a drain and fill. 📐 Dimensions Exterior Length: Approx. 200.4 inches (5090 mm) Width: Approx. 78.1 inches (1984 mm) Height: Approx. 68.7 inches (1745 mm) Wheelbase: Approx. 121.5 inches (3086 mm) Front Track: Approx. 66.7 inches (1694 mm) Rear Track: Approx. 67.3 inches (1709 mm) Weights Curb Weight: Approx. 4500 - 4700 lbs (2041 - 2132 kg) depending...

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Sku: 420491

Collections: ALL Kia

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Tags: 2012 Car Carnival Cars Kia Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Carnival

Year:

Engine:

3.5L DOHC V6

Codes

Vehicle Platform:

VQ (Carnival/Sedona)

Engine Code:

👋 Introduction

Market Position

Vehicle Segment:

Full-size Minivan / MPV

Key Competitors:

Honda Odyssey, Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Freestar (discontinued for the year).

Competitive Analysis

Value Proposition:

Kia Carnival (Sedona in some markets) aimed to offer a compelling blend of space, features, and value compared to established rivals.

Key Features

Seating Capacity:

Typically 7 or 8 passengers, depending on configuration.

Powertrain Options:

Dominated by the 3.5L V6 gasoline engine, providing ample power for carrying passengers and cargo.

Transmission Type:

Primarily paired with a responsive automatic transmission.

Cargo Versatility:

Configurable seating and ample cargo space for family needs.

📋 Manual Details

Coverage Areas

Coverage Regions:

Global (primarily North America, Europe, Asia)

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component testing, diagnosis, specifications for 3.5L G6DU V6 engine.

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators, ECM diagnosis, wiring diagrams.

Transmission Automatic:

Diagnosis, repair, fluid service, control module troubleshooting for the 6-speed automatic transmission (likely Hyundai-Kia A6LF1/A6LF2).

Drivetrain:

Front-wheel drive, half-shafts, differential, driveshafts.

Suspension:

Front (MacPherson strut), Rear (multi-link), steering components, alignment specifications.

Brakes:

Front and rear disc brakes, ABS, EBD, brake fluid specifications, component replacement, bleeding procedures.

Electrical System:

Battery, charging system, starting system, lighting, power distribution, fuses, relays, body control module (BCM).

HVAC:

Air conditioning system, heating system, climate control, component testing and replacement.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, trim, corrosion protection.

Body Interior:

Seats, upholstery, dashboard, trim panels, safety restraints (SRS), airbags.

Chassis:

Frame structure, mounting points, component integration.

Powertrain Control Module:

PCM diagnostic procedures, component identification, connector pinouts.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.

Diagnostic Troubleshooting:

Step-by-step diagnostic trees for common drivability issues, electrical faults, and component failures.

Component Replacement:

Detailed instructions for replacing major components like alternators, starters, water pumps, fuel injectors, brake calipers, suspension arms, etc.

Engine Rebuild:

Full engine disassembly, inspection, measurement, and reassembly procedures for the 3.5L V6.

Transmission Repair:

Torque converter replacement, valve body service, clutch pack replacement, seal replacement.

Brake System Overhaul:

Disc rotor replacement, pad replacement, caliper overhaul, hydraulic line replacement.

Electrical Component Testing:

Testing of sensors, actuators, motors, and control modules using multimeters and scan tools.

Safety System Service:

Airbag component replacement, SRS system diagnosis, seatbelt mechanism service.

Body And Trim Repair:

Panel alignment, dent repair, trim piece removal and installation, window regulator replacement.

Exhaust System Service:

Muffler, catalytic converter, and pipe replacement.

Cooling System Service:

Radiator, hoses, thermostat, and water pump replacement, coolant flush and fill.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures utilizing scan tools, oscilloscopes, and multimeter testing for all major systems.

Repair Procedures:

Detailed step-by-step repair instructions, including torque specifications, special tool requirements, and assembly sequences.

Specifications Data:

Comprehensive technical specifications including engine clearances, valve timings, fluid capacities, component tolerances, and electrical resistances.

Wiring Diagrams:

Complete and detailed electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.

Troubleshooting Guides:

Extensive troubleshooting flowcharts and symptom-based diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content within the PDF.

Print Quality

Print Quality:

High-resolution, suitable for printing.

Binding Type

Binding Type:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated V6 Gasoline

Displacement:

3.5 Liters (3470 cc)

Valvetrain:

DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder)

Bore X Stroke:

96.0 mm x 81.3 mm (approximate, refer to manual for exact)

Compression Ratio:

10.0:1 (approximate)

Performance

Horsepower:

Approx. 276 hp @ 6300 rpm

Torque:

Approx. 247 lb-ft @ 5000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Oil Type:

API SM or higher, SAE 5W-20

Fluid Capacities

Engine Oil Capacity:

6.5 US Quarts (6.2 Liters) with filter change

Coolant Capacity:

Approximately 9.5 US Quarts (9.0 Liters)

🔧 Transmission

Standard

Transmission Type:

6-Speed Automatic (Sequential Shiftmatic)

Transmission Model:

Likely A6LF1/A6LF2 (Hyundai/Kia proprietary)

Features

Drive Modes:

Typically includes an overdrive mode and sometimes a manual shift mode.

Fluid Specifications

Transmission Fluid Type:

Kia SPIII ATF or equivalent (refer to manual for exact and compatible fluids)

Fluid Capacities

Transmission Fluid Capacity:

Approximately 7.0 US Quarts (6.6 Liters) for a drain and fill.

📐 Dimensions

Exterior

Length:

Approx. 200.4 inches (5090 mm)

Width:

Approx. 78.1 inches (1984 mm)

Height:

Approx. 68.7 inches (1745 mm)

Wheelbase:

Approx. 121.5 inches (3086 mm)

Front Track:

Approx. 66.7 inches (1694 mm)

Rear Track:

Approx. 67.3 inches (1709 mm)

Weights

Curb Weight:

Approx. 4500 - 4700 lbs (2041 - 2132 kg) depending on trim and options.

Gross Vehicle Weight Rating Gvwr:

Refer to vehicle's compliance plate for exact GVWR.

Towing Capacity:

Typically around 3500 lbs (1588 kg) with appropriate towing package.

🛡️ Safety Features

Ratings

NHTSA Crash Test Front Driver:

Typically 4-star (check specific year and testing conditions for exact ratings).

NHTSA Crash Test Front Passenger:

Typically 4-star (check specific year and testing conditions for exact ratings).

IIHS Crash Test Moderate Overlap Front:

Good (check specific year and testing conditions for exact ratings).

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Standard Electronic Stability Control (ESC)

Traction Control:

Standard Traction Control System (TCS)

Tire Pressure Monitoring:

Available as standard or optional depending on trim level.

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Front side-impact airbags

Airbags Curtain:

Side curtain airbags for all rows

Seatbelts:

3-point seatbelts with pretensioners for all seating positions

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Available AM/FM/CD/MP3 stereo with auxiliary input, USB port, and Bluetooth connectivity (depending on trim).

Navigation System:

Optional touchscreen navigation system.

Rear Entertainment:

Available rear-seat entertainment system (e.g., roof-mounted LCD screen).

Driver Assistance

Rearview Camera:

Available backup camera integrated into infotainment screen.

Parking Sensors:

Available rear parking assist sensors.

Connectivity

Bluetooth:

Standard or optional Bluetooth for hands-free calling and audio streaming.

Usb Port:

Available USB input for media playback and device charging.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions); 7,500 miles (12,000 km) or 12 months (normal driving conditions) - refer to manual for definitive schedule.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

Iridium spark plugs, typically around 105,000 miles (168,000 km).

Transmission Fluid Service:

Every 60,000 miles (96,000 km) or as recommended by Kia.

Coolant Flush Replacement:

Initial flush at 10 years or 100,000 miles (160,000 km), then every 5 years or 50,000 miles (80,000 km) thereafter.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification).

Power Steering Fluid:

Refer to manual for specific type, often ATF compatible or proprietary.

Known Issues

Engine Oil Consumption:

Some reports of increased oil consumption over time, requiring regular checks.

Transmission Performance:

Occasional reports of delayed shifting or harsh engagement, often resolvable with fluid service or software updates.

Cv Axle Wear:

Front CV axles can wear over time, especially with high mileage or harsh driving conditions.

Suspension Components:

Wear on bushings, ball joints, and tie rod ends can lead to noise or steering issues.

HVAC Blower Motor:

Blower motor resistor or motor itself can fail, affecting airflow control.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Motors Corporation, South Korea

Model Evolution

Generation:

VQ (Second Generation Carnival/Sedona)

Introduction Year Generation:

2006 (for VQ generation)

Facelift Year:

2009 (significant update for VQ generation)

Production

Production Location:

Hwasung, South Korea; Also assembled in Vietnam, Malaysia, and other locations.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Frequently received good safety ratings from organizations like IIHS and NHTSA for its segment.

Value Awards:

Often cited for its competitive pricing and extensive feature set compared to rivals.