🏷️ Basic Information Identification Make: Kia Model: Rio 5 Model Years Covered: 2002, 2003, 2004, 2005 Codes Chassis Codes: DC, Type T (South Korea), Type S (General Market) 👋 Introduction Market Position Market Position: The Kia Rio 5 (2002-2005) was positioned as an affordable, subcompact hatchback, targeting budget-conscious consumers seeking practical and fuel-efficient transportation. It competed in a segment with strong offerings from Japanese and other Korean manufacturers. Competitive Analysis Competitive Analysis: Key competitors included the Hyundai Accent, Toyota Echo, Honda Civic (lower trims), and Ford Focus. The Rio 5's selling points were often its low purchase price and basic, functional utility, though it generally trailed competitors in refinement, perceived quality, and performance. Key Features Key Features: Practical hatchback body style, fuel-efficient engines, affordable pricing, straightforward mechanics suitable for DIY maintenance. Offered a choice of manual or automatic transmissions and basic convenience features. 📋 Manual Details Coverage Areas Coverage Areas: North America, Europe, Asia (specific to markets served by the original parts list) Page Count Page Count: Not specified in product description (typical for parts catalogs, but can range significantly depending on detail) Manual Type Manual Type: Parts List / Catalog for DIY Repairs Language Language: English (inferred from product description and common market) Format Format: Searchable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, powertrain, drivetrain, chassis, suspension, steering, brakes, electrical system (components), body hardware, interior trim, cooling system, fuel system, exhaust system, HVAC components, fasteners, and hardware. Procedures Included Procedures Included: Part identification, part number verification, component illustration, price lookup (if included), and labor information (likely indicative, not detailed repair procedures). Technical Depth Technical Depth: Component-level identification and part number reference for sourcing. Does not provide step-by-step repair instructions, diagnostics, or specifications for actual repair procedures, but aids in part acquisition for DIYers. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text within PDF Navigation: Linked bookmarks for easy navigation Print Quality Print Quality: Digital (quality depends on original source and conversion) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Displacement Liters: 1.5 Engine Configuration: Inline-4 (I4) Engine Code Common: A5D (common variant) Valve Mechanism: DOHC (Double Overhead Camshaft), 16 valves Performance Horsepower Ps: 95-100 PS (approximate, varies by market and specific tune) Torque Nm: 130-135 Nm (approximate, varies by market and specific tune) Fuel System Fuel Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Cooling System Coolant Type Specification: Ethylene Glycol based, IAT (Inorganic Acid Technology) or HOAT (Hybrid Organic Acid Technology) antifreeze, typically a 50/50 mix with distilled water. Lubrication System Engine Oil Viscosity SAE: 5W-30 or 5W-40 (refer to owner's manual for specific temperature ranges) Engine Oil Capacity Liters: Approximately 3.5 - 3.8 liters (including filter) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Clutch Type: Dry single-plate Fluid Specifications Automatic Transmission Fluid Type: Dexron III or equivalent automatic transmission fluid (ATF) Manual Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil 📐 Dimensions Exterior Length Mm: Approximately 3915 mm Width Mm: Approximately 1690 mm Height Mm: Approximately 1470 mm Wheelbase Mm: Approximately 2430 mm Cargo Cargo Volume Liters: Approximately 265 liters (with rear seats up) Weights Curb Weight Kg: Approximately 1050 - 1150 kg (depending on equipment and transmission) Gross Vehicle Weight Rating Kg: Typically around 1550 kg Wheel Specs Wheel Size Standard: 14 inch or 15 inch alloy or steel wheels Bolt Pattern: 4x100 Offset Et: ET+38 to +45 (typical) Tire Size Standard: 175/70R14 or 185/65R15 🛡️ Safety Features Ratings NHTSA Frontal Driver Rating: Not consistently rated or available for this model year in all markets. Early 2000s subcompacts often had limited official crash testing. IIHS Small Overlap Frontal Rating: N/A (IIHS testing protocols evolved significantly post-2005) Active Features Active Safety Features: Anti-lock Braking System (ABS) - Optional on some trims, Traction Control System (TCS) - Rarely equipped. Passive Features Passive Safety Features: Driver and front passenger airbags (standard). Some markets might have offered side airbags as an option. Seat Belts: 3-point front seat belts with pretensioners, 3-point rear seat belts (outboard), 2-point lap belt (center rear). Construction Body Structure: Unibody construction with crumple zones. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with CD player or cassette player. Often integrated into the dashboard with physical buttons. Speaker System: Typically 2 or 4 speaker system. Driver Assistance Driver Assistance Features: Very limited by modern standards. ABS was often optional. No advanced driver-assistance systems (ADAS) like adaptive cruise control, lane keeping assist, etc. Connectivity Connectivity Options: Basic, with auxiliary input for external audio devices sometimes present on later models or higher trims. No Bluetooth or USB connectivity. Comfort Convenience Comfort Features: Manual air conditioning, power windows (optional or front only), power door locks (optional), tilt steering...