🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2006 Codes Chassis Code: JB 👋 Introduction Market Position Segment: Subcompact car, budget-friendly commuter. Competitive Analysis Key Competitors: Hyundai Accent, Toyota Yaris, Honda Fit, Ford Fiesta. Key Features Design Philosophy: Focus on affordability, fuel efficiency, and practicality. Target Audience: First-time car buyers, students, urban commuters, budget-conscious consumers. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Page Count Estimated Pages: Approx. 1000+ Manual Type Type: Comprehensive Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine management, cooling system, lubrication system, fuel system, ignition system, emission control system. Transmission: Manual transmission (MT) and automatic transmission (AT) service, inspection, repair, and overhaul. Drivetrain: Front-wheel drive (FWD) system, drive shafts, axles, differential. Suspension: Front and rear suspension components, steering system, wheel alignment specifications. Brakes: Hydraulic brake system, disc brakes, drum brakes, ABS (Anti-lock Braking System) troubleshooting and repair. Electrical: Battery, charging system, starting system, lighting, wipers, horn, power windows, power locks, instrument cluster, audio system, wiring diagrams. Body And Chassis: Body panels, doors, windows, interior trim, structural repair, corrosion prevention. Heating Ventilation Air Conditioning: HVAC system diagnosis, repair, and refrigerant handling. Safety Systems: Airbag system diagnostics and service, seat belt mechanisms. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspections. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, symptom-based troubleshooting. Repair: Detailed step-by-step repair instructions for all major vehicle components and systems. Overhaul: Complete overhaul procedures for engines and transmissions. Diagnostics: Engine control module (ECM) diagnosis, sensor testing, actuator testing, ABS diagnostics. Specifications And Tolerances: Tightening torques, clearances, measurements, and critical component specifications. Technical Depth Depth: Comprehensive, covering from basic fluid changes to complete engine and transmission rebuilds. 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, printable pages. Print Quality Reproducibility: Designed for clarity and ease of use during repairs. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: G4HD Engine Displacement 1: 1.6 Liters (1599 cc) Engine Configuration 1: Inline 4-cylinder, DOHC, 16 valves Bore X Stroke 1: 76.5 mm x 87.0 mm Compression Ratio 1: 10.5:1 Horsepower 1: 106 hp @ 6000 rpm (approx.) Torque 1: 107 lb-ft @ 3200 rpm (approx.) Secondary Engine Engine Code 2: G4EH Engine Displacement 2: 1.4 Liters (1399 cc) Engine Configuration 2: Inline 4-cylinder, SOHC, 16 valves Horsepower 2: 96 hp @ 6000 rpm (approx.) Torque 2: 92 lb-ft @ 3200 rpm (approx.) Performance Fuel Type: Unleaded gasoline Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Management ECU Type: ECM (Engine Control Module), specific model detailed in manual. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission Type: 4-speed automatic transmission Features Transmission Fluid Type: Manual: SAE 75W-90 API GL-4 or GL-5. Automatic: SP-III ATF (as per Kia specifications). 📐 Dimensions Exterior Length: Approx. 3,990 mm (157.1 in) Width: Approx. 1,680 mm (66.1 in) Height: Approx. 1,470 mm (57.9 in) Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight: Approx. 1,050 - 1,120 kg (2,315 - 2,469 lbs), varies by trim and transmission. Gross Vehicle Weight Rating: Consult specific vehicle plate or manual section. Cargo Cargo Volume: Approx. 270 Liters (9.5 cu ft) with rear seats up. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not extensively rated for this specific model year by NHTSA in all configurations. Refer to manual for specific safety features. IIHS Crash Test Results: Varies by specific test and rating period. Manual may contain information on design for occupant protection. Active Features ABS: Available on higher trims, detailed diagnostics and repair in manual. Passive Features Airbags: Front airbags standard. Side airbags and curtain airbags available on some trims. Manual covers system components and service. Seatbelts: Pretensioners and load limiters for front occupants. Manual details their operation and inspection. 💡 Technology Features Infotainment Audio System: Base models typically feature a 4-speaker AM/FM/CD player. Higher trims may offer MP3 playback and auxiliary input. Instrument Cluster: Analog tachometer, speedometer, fuel gauge, coolant temperature gauge. Warning lights for all major systems. Driver Assistance Cruise Control: Available on higher trim levels. Manual details operation and troubleshooting. Connectivity Auxiliary Input: Available on some models, typically via a 3.5mm jack. Manual covers audio system wiring. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or semi-synthetic oil. Air Filter Replacement: Every 15,000 miles (24,000 km) or as needed based on driving conditions. Spark Plug Replacement: Every 105,000 miles (169,000 km) for iridium spark plugs (standard on some engines). Coolant Flush: Every 30,000 miles (48,000 km) or 24 months. Fluid Specifications Engine Oil Specification: API SM or ILSAC GF-4, SAE 5W-20 or 5W-30 (check manual for specific viscosity based on climate). Engine...