🏷️ Basic Information Identification Make: Kia Model: Rio Year: 2002 Generation: First Generation (DC) Codes Chassis Code: DC 👋 Introduction Market Position Segment: Subcompact / Economy Car Target Audience: Budget-conscious buyers, new drivers, urban commuters Competitive Analysis Key Competitors: Hyundai Accent, Ford Focus, Chevrolet Aveo, Toyota Echo, Nissan Sentra Key Features Vehicle Strengths: Affordability, fuel efficiency, maneuverability, simple mechanicals Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain and repair the vehicle cost-effectively, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Regional Applicability: Global Markets (North America, Europe, Asia) Page Count Estimated Pages: Approximately 800-1200 (typical for comprehensive factory service manuals of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical (G4EE, G4EH, G4EB), Engine Control System (ECM), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Manual & Automatic), Drivetrain (FWD) Chassis: Suspension System (Front & Rear), Steering System, Brake System (Front Disc/Rear Drum or Disc), ABS (if equipped), Wheels and Tires Body & Electrical: Body Construction, Exterior and Interior Trim, HVAC System, Electrical System (Wiring Diagrams, Components, Fuses, Relays), Lighting System, Audio System, Security System, Airbag System Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system troubleshooting Repair: Engine overhaul, transmission repair/rebuild, brake component replacement, suspension and steering component replacement, electrical component replacement, body panel repair Specifications: Torque specifications, fluid capacities, tolerances, electrical specifications, diagnostic parameters Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution images, diagrams, and schematics Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) Completeness Content Scope: Complete service and repair information for all systems of the 2002 Kia Rio. ⚙️ Engine Specifications Primary Engine Engine Code 1: G4EE (1.3L SOHC) Engine Code 2: G4EH (1.5L SOHC) Engine Code 3: G4EB (1.6L DOHC - less common in early models) Performance 1 3L Displacement: 1.3 Liters (1343 cc) Configuration: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) Horsepower Approx: 82 hp @ 5500 rpm Torque Approx: 115 Nm (85 lb-ft) @ 3200 rpm Performance 1 5L Displacement: 1.5 Liters (1493 cc) Configuration: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) Horsepower Approx: 90 hp @ 5500 rpm Torque Approx: 125 Nm (92 lb-ft) @ 3200 rpm Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Integrated Igniter Cooling System Type: Pressurized Liquid Cooling System Lubrication System Oil Capacity Approx: 3.5 Liters (with filter change) Timing Drive Mechanism: Timing Belt 🔧 Transmission Standard Type 1: 5-Speed Manual Transmission Optional Type 2: 4-Speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) Fluid Specifications Manual Fluid: API GL-4, SAE 75W-90 Gear Oil (Check manual for exact specification and capacity) Automatic Fluid: Kia Genuine ATF or equivalent (e.g., Dexron-III/Mercon) (Check manual for exact specification and capacity) 📐 Dimensions Exterior Hatchback Length Approx: 3900 mm (153.5 in) Width Approx: 1680 mm (66.1 in) Height Approx: 1480 mm (58.3 in) Exterior Sedan Length Approx: 4160 mm (163.8 in) Width Approx: 1680 mm (66.1 in) Height Approx: 1405 mm (55.3 in) Wheelbase Wheelbase Approx: 2430 mm (95.7 in) Weights Curb Weight Approx Kg: 1050-1150 kg (depending on body style and equipment) Cargo Cargo Volume Hatchback Approx Liters: 274 L (rear seats up) Cargo Volume Sedan Approx Liters: 370 L 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not extensively rated by NHTSA for this specific model year/generation, but generally considered adequate for its class at the time. IIHS Front Crash Test: Not rated by IIHS for this specific model year/generation. Active Features ABS: Optional on some trims, standard on higher trims Traction Control: Not typically available Passive Features Airbags Front: Driver and Passenger Frontal Airbags (Standard) Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts Child Anchors: LATCH (Lower Anchors and Tethers for CHildren) system (Standard) 💡 Technology Features Infotainment Audio System: AM/FM radio with CD player (standard on most trims), optional cassette player Speakers: Typically 4 speakers Display: Basic digital clock display, no advanced touchscreens Driver Assistance Cruise Control: Optional on higher trims Lighting Headlights: Halogen headlights 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first), or based on oil life monitoring system if equipped. Engine Oil Filter Replacement: At every oil change Air Filter Replacement: Every 30,000 miles or 2 years Cabin Air Filter...