KIA Rondo 2.4L 2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: KIA Model: Rondo Year: 2008 Engine Variant: 2.4L 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families, individuals seeking practicality and versatility in a compact package. Competitive Analysis Key Competitors: Dodge Caliber, Toyota Matrix, Ford Focus Wagon, Mazda5 (though larger). Key Features Versatility: Flexible seating arrangements, ample cargo space, higher driving position than a typical sedan. Value Proposition: Offers practicality and a range of features at a competitive price point. Manual Benefit: Empowers owners to perform maintenance and repairs, saving on labor costs and increasing vehicle lifespan. 📋 Manual Details Coverage Areas Scope: Comprehensive Workshop Service and Repair Page Count Estimated Pages: 1500-2500 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management, torque converter, transmission (automatic). Chassis: Suspension (front and rear), steering system, brake system (hydraulic and mechanical components), wheels and tires. Electrical: Battery, charging system, starting system, lighting system, instruments and gauges, horn, wipers and washers, climate control, power windows, power door locks, audio system, SRS (airbag) system, anti-theft system, fuse and relay locations. Body: Body construction, exterior trim, interior trim, doors, windows, hood, tailgate, bumpers, seats, safety restraints. Procedures Included Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based diagnostics. Repair: Step-by-step repair procedures for all major components and systems, including engine overhaul, transmission overhaul, suspension component replacement, brake caliper repair, electrical component diagnosis and replacement. Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical schematics, component dimensions, diagnostic parameters. Technical Depth Depth: Extensive and detailed, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics and body repair. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Resolution: High-resolution diagrams and text. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: G4GC / Beta II (common for this application) Configuration: Inline 4-cylinder, DOHC (Dual Overhead Camshaft), 16 valves Displacement: 2351 cc (2.4 Liters) Performance Horsepower Estimated: 162-175 hp @ 6000 rpm (varies slightly by region/specific tuning) Torque Estimated: 161-170 lb-ft @ 4000 rpm (varies slightly by region/specific tuning) Bore X Stroke: 87.0 mm x 97.0 mm Compression Ratio: 9.1:1 Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating Recommended: 87 AKI (Anti-Knock Index) Fluid Specifications Engine Oil Type: SAE 5W-20 (API SM or higher) Engine Oil Capacity W Filter: 4.3 Liters (4.5 US Quarts) Coolant Type: Ethylene Glycol-based antifreeze/coolant (Asian vehicle specific, typically pink or orange) Coolant Capacity: 6.5 Liters (6.9 US Quarts) Known Issues Oil Consumption: Some reports of increased oil consumption with higher mileage; check for leaks and piston ring wear. Evaporative Emissions Control System: Potential issues with EVAP canister purge valve or vent solenoid causing check engine lights. 🔧 Transmission Standard Type: 4-Speed Automatic Transmission Optional Type: N/A for this 2.4L variant in most markets. Features Gear Ratios: Specific ratios detailed in the manual (e.g., 1st: 2.75, 2nd: 1.50, 3rd: 1.00, 4th: 0.69, Reverse: 1.94) Fluid Specifications Transmission Fluid Type: SPIII ATF (Automatic Transmission Fluid) Transmission Fluid Capacity: 6.7 Liters (7.1 US Quarts) for a complete fill Maintenance Service Interval Fluid Change: Recommended every 60,000 miles or as per severe service schedule. 📐 Dimensions Exterior Length: 4540 mm (178.7 in) Width: 1780 mm (70.1 in) Height: 1600 mm (63.0 in) Wheelbase: 2700 mm (106.3 in) Ground Clearance Estimated: 160 mm (6.3 in) Interior Seating Capacity: 5 passengers Cargo Cargo Volume Behind 3Rd Row Estimated: N/A (Rondo typically 5-seater, but folding rear seats provides ample space) Cargo Volume Behind 2Nd Row Estimated: 840 Liters (29.7 cu ft) Cargo Volume Max Estimated: 1900 Liters (67.1 cu ft) Weights Curb Weight Estimated: 1450-1550 kg (3197-3417 lbs) Gross Vehicle Weight Rating Estimated: 2000-2100 kg (4409-4630 lbs) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Not explicitly rated for all models/years by NHTSA for this generation, but generally considered safe within its class. Consult specific vehicle VIN history for detailed ratings. IIHS Side Impact Rating: Not explicitly rated for all models/years by IIHS, but generally considered safe within its class. Consult specific vehicle VIN history for detailed ratings. Active Features ABS: Standard Anti-lock Braking System Ebs: Electronic Brake-force Distribution (EBD) Traction Control: Optional Traction Control System (TCS) on some trims. Stability Control: Optional Electronic Stability Control (ESC) on some trims. Passive Features Airbags Front: Standard dual front airbags Airbags Side: Standard front side-impact airbags Airbags Curtain: Standard roof-mounted side curtain airbags...
Scheduled maintenance tasks, fluid checks and changes, filter replacements, spark plug replacement, belt inspections and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based diagnostics.
Repair:
Step-by-step repair procedures for all major components and systems, including engine overhaul, transmission overhaul, suspension component replacement, brake caliper repair, electrical component diagnosis and replacement.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical schematics, component dimensions, diagnostic parameters.
Technical Depth
Depth:
Extensive and detailed, covering everything from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics and body repair.
162-175 hp @ 6000 rpm (varies slightly by region/specific tuning)
Torque Estimated:
161-170 lb-ft @ 4000 rpm (varies slightly by region/specific tuning)
Bore X Stroke:
87.0 mm x 97.0 mm
Compression Ratio:
9.1:1
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating Recommended:
87 AKI (Anti-Knock Index)
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API SM or higher)
Engine Oil Capacity W Filter:
4.3 Liters (4.5 US Quarts)
Coolant Type:
Ethylene Glycol-based antifreeze/coolant (Asian vehicle specific, typically pink or orange)
Coolant Capacity:
6.5 Liters (6.9 US Quarts)
Known Issues
Oil Consumption:
Some reports of increased oil consumption with higher mileage; check for leaks and piston ring wear.
Evaporative Emissions Control System:
Potential issues with EVAP canister purge valve or vent solenoid causing check engine lights.
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission
Optional
Type:
N/A for this 2.4L variant in most markets.
Features
Gear Ratios:
Specific ratios detailed in the manual (e.g., 1st: 2.75, 2nd: 1.50, 3rd: 1.00, 4th: 0.69, Reverse: 1.94)
Fluid Specifications
Transmission Fluid Type:
SPIII ATF (Automatic Transmission Fluid)
Transmission Fluid Capacity:
6.7 Liters (7.1 US Quarts) for a complete fill
Maintenance
Service Interval Fluid Change:
Recommended every 60,000 miles or as per severe service schedule.
📐 Dimensions
Exterior
Length:
4540 mm (178.7 in)
Width:
1780 mm (70.1 in)
Height:
1600 mm (63.0 in)
Wheelbase:
2700 mm (106.3 in)
Ground Clearance Estimated:
160 mm (6.3 in)
Interior
Seating Capacity:
5 passengers
Cargo
Cargo Volume Behind 3Rd Row Estimated:
N/A (Rondo typically 5-seater, but folding rear seats provides ample space)
Cargo Volume Behind 2Nd Row Estimated:
840 Liters (29.7 cu ft)
Cargo Volume Max Estimated:
1900 Liters (67.1 cu ft)
Weights
Curb Weight Estimated:
1450-1550 kg (3197-3417 lbs)
Gross Vehicle Weight Rating Estimated:
2000-2100 kg (4409-4630 lbs)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Not explicitly rated for all models/years by NHTSA for this generation, but generally considered safe within its class. Consult specific vehicle VIN history for detailed ratings.
IIHS Side Impact Rating:
Not explicitly rated for all models/years by IIHS, but generally considered safe within its class. Consult specific vehicle VIN history for detailed ratings.
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brake-force Distribution (EBD)
Traction Control:
Optional Traction Control System (TCS) on some trims.
Stability Control:
Optional Electronic Stability Control (ESC) on some trims.
Passive Features
Airbags Front:
Standard dual front airbags
Airbags Side:
Standard front side-impact airbags
Airbags Curtain:
Standard roof-mounted side curtain airbags for front and second-row occupants
Seatbelts:
3-point seatbelts with pre-tensioners for all seating positions.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4-6 speakers. Optional MP3 capability and satellite radio.
Connectivity:
Auxiliary audio input jack often standard. Bluetooth connectivity not typically available on base models.
Driver Assistance
Cruise Control:
Standard on most trims.
Steering Wheel Controls:
Optional audio and cruise control buttons on the steering wheel.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 7,500 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 100,000 miles (Iridium-tipped plugs).
Coolant Flush And Replace:
Every 5 years or 100,000 miles.
Brake Fluid Flush:
Every 2 years or 30,000 miles.
Fluid Specifications
Power Steering Fluid:
KIA Genuine Power Steering Fluid or equivalent DEXRON III/MERCON ATF.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Suspension Components:
Potential wear in front control arm bushings and rear stabilizer bar links, leading to clunking noises.
Air Conditioning Compressor:
Some owners report premature failure of the AC compressor clutch or the compressor itself.
Idle Air Control Valve:
Can become dirty or fail, leading to rough idling or stalling.
Rear Wiper Motor:
Occasional failure of the rear wiper motor unit.
📚 Vehicle History
Brand Heritage
Manufacturer:
KIA Motors Corporation
Heritage Focus:
Known for offering value-packed vehicles with improving quality and design.
Model Evolution
Generation:
First Generation (2006-2010)
Design Inspiration:
Based on the Cerato (Spectra) platform, but with an extended wheelbase and taller body for MPV functionality.
Market Introduction:
Introduced in 2006 as a stylish and practical alternative to traditional minivans and compact SUVs.
Production
Manufacturing Location:
South Korea (primarily Hwaseong Plant)
Production Years:
2006-2010
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2008 Rondo are not widely documented, KIA vehicles of this era saw increasing recognition for safety and reliability in general consumer reports.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and specific components; the manual is crucial for addressing potential weak points and maintaining optimal performance.
Certifications
Emissions Standards:
Meets EPA and relevant regional emissions standards for its model year.
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