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2012 KIA Sorento 2.4LGDI Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sorento Year: 2012 Engine Variant: 2.4L GDI Codes Engine Code: G4KJ 👋 Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families seeking a versatile and value-oriented SUV Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe Key Features Vehicle Strengths: Spacious interior, comfortable ride, strong value proposition, good fuel economy for its class (with the 2.4L engine) Manual Value Proposition Benefit To Owner: Empowers owners with the knowledge to perform maintenance and repairs, saving money and extending vehicle lifespan Benefit To Technician: Provides detailed, accurate, and up-to-date information for efficient and correct repairs 📋 Manual Details Coverage Areas Covered Regions: Global (primarily North America and Europe due to GDI engine) Page Count Estimated Pages: 1500-2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, camshafts, valve train, timing system, lubrication system, cooling system Engine Management: Fuel injection (GDI), ignition system, emission control, sensors, actuators, ECM diagnosis and programming Transmission Automatic: 6-speed Automatic (A6MF2) - operation, diagnosis, repair, fluid specifications Drivetrain: Front and rear axles, driveshafts, differentials, wheel hubs Suspension: Front struts, rear shock absorbers, control arms, bushings, springs, wheel alignment specifications Brakes: Front and rear disc brakes, ABS system, Electronic Stability Control (ESC), parking brake, hydraulic system Steering: Power steering system (electric or hydraulic assist), steering column, steering gear Electrical System: Battery, charging system, starting system, lighting, power distribution, wiring diagrams, fuses and relays Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim Body Interior: Seating, dashboard, trim panels, HVAC system, airbags, seatbelts, interior lighting HVAC: Air conditioning, heating, ventilation, climate control module, components and diagnosis Infotainment And Navigation: Audio system, navigation system, display units, connectivity modules Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-ups, brake pad replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides Component Repair: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Diagnostics: Electrical diagnostics, mechanical diagnostics, using scan tools, testing sensors and actuators Engine Rebuild: Torque specifications, clearances, assembly procedures for engine components Transmission Service: Fluid change procedures, filter replacement, solenoid testing, torque converter procedures Brake Service: Bleeding procedures, caliper and rotor replacement, ABS component testing Electrical Repairs: Wiring harness repair, component replacement (alternator, starter, ECU), troubleshooting electrical faults Bodywork And Collision Repair: Panel replacement, glass installation, structural repair guidelines (may be limited in a general service manual) Technical Depth Depth: Comprehensive: Covers routine maintenance, advanced diagnostics, component-level repairs, and major overhauls 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (allows keyword searching) Print Quality Image Resolution: High-resolution (suitable for printing diagrams and illustrations) Scalability: Scalable to fit various screen sizes and print layouts Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: PDF Reader (e.g., Adobe Acrobat Reader) Compatibility Device Compatibility: All computers (Windows, macOS, Linux) and most tablets/smartphones ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Displacement: 2.4 Liters (2359 cc) Aspiration: Naturally Aspirated Valvetrain: DOHC, 16 Valves (with Dual Continuously Variable Valve Timing - D-CVVT) Fuel Delivery: Direct Injection (GDI) Performance Horsepower: Approx. 175 hp @ 6000 rpm Torque: Approx. 169 lb-ft @ 4000 rpm Fuel System Recommended Fuel: 87 Octane Unleaded Gasoline Fuel Tank Capacity: 17.0 gallons Fluid Specifications Engine Oil Type: SAE 0W-20 (Synthetic) Engine Oil Capacity: Approx. 4.6 quarts (4.4 liters) with filter Coolant Type: Long-life Antifreeze/Coolant (Ethylene Glycol based, HOAT formulation) Coolant Capacity: Approx. 7.7 quarts (7.3 liters) 🔧 Transmission Standard Transmission Type: 6-Speed Automatic Transmission Model: A6MF2 Optional Optional Transmission: N/A for 2.4L GDI in this model year Features Transmission Features: Manual shift mode (Sportmatic), Lock-up torque converter Fluid Specifications Transmission Fluid Type: SP-IV (or equivalent ATF) Transmission Fluid Capacity: Approx. 7.2 quarts (6.8 liters) for initial fill 📐 Dimensions Exterior Length: 189.4 inches Width: 74.4 inches Height: 68.1 inches Wheelbase: 108.7 inches Ground Clearance: Approx. 7.5 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 9.1 cubic feet Cargo Volume Behind 2Nd Row: Approx. 30.0 cubic feet Cargo Volume Behind 1St Row: Approx. 75.1 cubic feet Weights Curb Weight: Approx. 3700-3900 lbs (depending on configuration) Towing Capacity: Up to 2,000 lbs (with 2.4L engine, check specific configuration) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4 out of 5 stars (for 2012 model year) IIHS Top Safety Pick: Yes (for 2012 model year) Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill Start Assist Control (HAC) Passive Features Airbags: Dual front airbags, front side-impact airbags, full-length side curtain airbags Seatbelts: 3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts Child Seat Anchors: LATCH (Lower Anchors and...
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2012 KIA Sorento 2.4LGDI Workshop Service Repair Manual2012 KIA Sorento 2.4LGDI Workshop Service Repair Manual2012 KIA Sorento 2.4LGDI Workshop Service Repair Manual2012 KIA Sorento 2.4LGDI Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sorento
Year:
2012
Engine Variant:
2.4L GDI
Codes
Engine Code:
G4KJ
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV
Target Audience:
Families seeking a versatile and value-oriented SUV
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Ford Edge, Nissan Murano, Hyundai Santa Fe
Key Features
Vehicle Strengths:
Spacious interior, comfortable ride, strong value proposition, good fuel economy for its class (with the 2.4L engine)
Manual Value Proposition
Benefit To Owner:
Empowers owners with the knowledge to perform maintenance and repairs, saving money and extending vehicle lifespan
Benefit To Technician:
Provides detailed, accurate, and up-to-date information for efficient and correct repairs
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primarily North America and Europe due to GDI engine)
Page Count
Estimated Pages:
1500-2000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, camshafts, valve train, timing system, lubrication system, cooling system
Engine Management:
Fuel injection (GDI), ignition system, emission control, sensors, actuators, ECM diagnosis and programming
Transmission Automatic:
6-speed Automatic (A6MF2) - operation, diagnosis, repair, fluid specifications
Drivetrain:
Front and rear axles, driveshafts, differentials, wheel hubs
Suspension:
Front struts, rear shock absorbers, control arms, bushings, springs, wheel alignment specifications
Brakes:
Front and rear disc brakes, ABS system, Electronic Stability Control (ESC), parking brake, hydraulic system
Steering:
Power steering system (electric or hydraulic assist), steering column, steering gear
Electrical System:
Battery, charging system, starting system, lighting, power distribution, wiring diagrams, fuses and relays
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, seals, exterior trim
Body Interior:
Seating, dashboard, trim panels, HVAC system, airbags, seatbelts, interior lighting
HVAC:
Air conditioning, heating, ventilation, climate control module, components and diagnosis
Infotainment And Navigation:
Audio system, navigation system, display units, connectivity modules
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-ups, brake pad replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting guides
Component Repair:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Diagnostics:
Electrical diagnostics, mechanical diagnostics, using scan tools, testing sensors and actuators
Engine Rebuild:
Torque specifications, clearances, assembly procedures for engine components
Transmission Service:
Fluid change procedures, filter replacement, solenoid testing, torque converter procedures
Brake Service:
Bleeding procedures, caliper and rotor replacement, ABS component testing
Electrical Repairs:
Wiring harness repair, component replacement (alternator, starter, ECU), troubleshooting electrical faults
Bodywork And Collision Repair:
Panel replacement, glass installation, structural repair guidelines (may be limited in a general service manual)
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, advanced diagnostics, component-level repairs, and major overhauls
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (allows keyword searching)
Print Quality
Image Resolution:
High-resolution (suitable for printing diagrams and illustrations)
Scalability:
Scalable to fit various screen sizes and print layouts
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
PDF Reader (e.g., Adobe Acrobat Reader)
Compatibility
Device Compatibility:
All computers (Windows, macOS, Linux) and most tablets/smartphones
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder
Displacement:
2.4 Liters (2359 cc)
Aspiration:
Naturally Aspirated
Valvetrain:
DOHC, 16 Valves (with Dual Continuously Variable Valve Timing - D-CVVT)
Fuel Delivery:
Direct Injection (GDI)
Performance
Horsepower:
Approx. 175 hp @ 6000 rpm
Torque:
Approx. 169 lb-ft @ 4000 rpm
Fuel System
Recommended Fuel:
87 Octane Unleaded Gasoline
Fuel Tank Capacity:
17.0 gallons
Fluid Specifications
Engine Oil Type:
SAE 0W-20 (Synthetic)
Engine Oil Capacity:
Approx. 4.6 quarts (4.4 liters) with filter
Coolant Type:
Long-life Antifreeze/Coolant (Ethylene Glycol based, HOAT formulation)
Coolant Capacity:
Approx. 7.7 quarts (7.3 liters)
🔧 Transmission
Standard
Transmission Type:
6-Speed Automatic
Transmission Model:
A6MF2
Optional
Optional Transmission:
N/A for 2.4L GDI in this model year
Features
Transmission Features:
Manual shift mode (Sportmatic), Lock-up torque converter
Fluid Specifications
Transmission Fluid Type:
SP-IV (or equivalent ATF)
Transmission Fluid Capacity:
Approx. 7.2 quarts (6.8 liters) for initial fill
📐 Dimensions
Exterior
Length:
189.4 inches
Width:
74.4 inches
Height:
68.1 inches
Wheelbase:
108.7 inches
Ground Clearance:
Approx. 7.5 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 9.1 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 30.0 cubic feet
Cargo Volume Behind 1St Row:
Approx. 75.1 cubic feet
Weights
Curb Weight:
Approx. 3700-3900 lbs (depending on configuration)
Towing Capacity:
Up to 2,000 lbs (with 2.4L engine, check specific configuration)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4 out of 5 stars (for 2012 model year)
IIHS Top Safety Pick:
Yes (for 2012 model year)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Hill Start Assist Control (HAC)
Passive Features
Airbags:
Dual front airbags, front side-impact airbags, full-length side curtain airbags
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Infotainment System:
Available touchscreen infotainment system with AM/FM/CD/MP3, SiriusXM Satellite Radio, USB/iPod connectivity, Bluetooth.
Navigation:
Optional navigation system with voice recognition.
Driver Assistance
Driver Assistance Features:
Backup camera, parking sensors (optional), cruise control.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming, available USB port.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions)
Air Filter Replacement:
Every 15,000 miles or 12 months (or more frequently in dusty conditions)
Spark Plug Replacement:
Every 105,000 miles (for Iridium-tipped spark plugs)
Transmission Fluid Change:
Inspect every 30,000 miles, replace as needed based on driving conditions (heavy use may require more frequent changes)
Coolant Flush:
Initial flush at 100,000 miles, then every 50,000 miles thereafter
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Refer to vehicle specifications (often ATF SP-IV for electric power steering assist, or specific power steering fluid)
Known Issues
Common Engine Issues:
Carbon buildup on intake valves (due to GDI, may require walnut blasting), potential oil consumption issues in some engines, ignition coil failures.
Common Transmission Issues:
Occasional harsh shifting, potential solenoid issues, torque converter shudder.
Common Suspension Issues:
Premature wear of control arm bushings, strut mounts, and tie rod ends.
Common Electrical Issues:
Battery drain, sensor failures (e.g., camshaft/crankshaft position sensors), minor interior electrical gremlins.
Recalled Parts
Example Recalls:
Potential ABS system issues, airbag system recalls (check VIN for specific campaign status).
📚 Vehicle History
Brand Heritage
Kia Brand Context:
KIA Motors Corporation, South Korean automotive manufacturer, known for value, improving quality, and diverse product lineup.
Model Evolution
Sorento Generations:
This is the second generation of the Sorento (UM), introduced for the 2011 model year, shifting from body-on-frame to unibody construction for improved ride and handling.
Production
Manufacturing Locations:
Primarily South Korea (Hwaseong Plant) and some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick for 2012.
Ratings
Kbb Value Ratings:
Generally rated well for resale value and value for money within its segment.
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