KIA Sportage 2008 Factory Service Repair Manual & Electronic Troubleshooting Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2008 Codes Engine Codes: FE (2.0L), BV (2.7L) Chassis Codes: KM 👋 Introduction Market Position Segment: Compact SUV Target Audience: Budget-conscious SUV buyers, families, individuals seeking versatility Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson Value Proposition: Affordable pricing, strong warranty (at time of release), practical interior, availability of AWD Key Features Engine Options: Choice between fuel-efficient 2.0L and more powerful 2.7L V6 Drivetrain Options: Available AWD system for enhanced traction Interior Practicality: Foldable rear seats for increased cargo space, comfortable seating for up to five 📋 Manual Details Coverage Areas Engines Covered: 2.0L (1998cc) DOHC Inline-4, 2.7L (2656cc) DOHC V6 Transmission Types: 5-Speed Manual, 4-Speed Automatic Drive Types: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Page Count Factory Service Manual: Estimated 1500+ pages (comprehensive) Electronic Troubleshooting Manual: Estimated 500+ pages (focused on diagnostics) Manual Type Primary Manual: Factory Service Repair Manual Secondary Manual: Electronic Troubleshooting Manual (ETM) Language Language: English Format Format: Digital (PDF likely, searchable) File Format: Likely PDF with bookmarking and search functionality Print Quality: High resolution for clear diagrams and text Binding Type: N/A (Digital Format) Paper Type: N/A (Digital Format) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management (ECM/PCM), fuel system, ignition system, exhaust system, lubrication system, cooling system Transmission: Manual transmission (clutch, gearbox), Automatic transmission (ATF, valve body, torque converter, electronic controls) Drivetrain: Front axle, rear axle, transfer case (for AWD), driveshafts, CV joints, differentials Chassis: Suspension (front struts, rear multi-link), steering system (power steering pump, rack and pinion), braking system (ABS, EBD, brake lines, calipers, rotors), wheels and tires Electrical: Battery, starting system, charging system, lighting system, interior/exterior lighting, power windows/locks, mirrors, wipers, horn, fuses, relays, wiring diagrams Body: Body panels, doors, glass, interior trim, seats, exterior trim, bumpers, body sealing HVAC: Air conditioning, heating system, ventilation, climate control (manual and automatic) Safety Systems: Airbag system (SRS), seat belts Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, ATF), filter replacements, spark plug replacement, belt inspections/replacement Diagnostics: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) interpretation, scan tool procedures, component testing Repair: Step-by-step repair procedures for all major components, component removal and installation, sub-assembly repair, torque specifications for critical fasteners Specifications: Tightening torques, fluid capacities and types, electrical specifications, performance data, engine compression test specs Wiring: Detailed electrical wiring diagrams for all systems, connector pinouts, circuit descriptions Technical Depth Depth: Comprehensive (covers everything from basic maintenance to major component overhauls and electrical diagnostics) Diagnostic Focus: Advanced, with specific diagnostic trees and troubleshooting flowcharts for electrical and mechanical issues ⚙️ Engine Specifications Primary Engine Engine 2.0L: 2.0L (G4JP) DOHC Inline-4, 140 hp @ 6000 rpm, 136 lb-ft @ 4500 rpm Engine 2.7L: 2.7L (G6BA) DOHC V6, 173 hp @ 6000 rpm, 180 lb-ft @ 4000 rpm Performance Compression Ratio 2.0L: 9.5:1 Compression Ratio 2.7L: 9.8:1 Fuel System Fuel Delivery 2.0L: Multi-point Fuel Injection (MPI) Fuel Delivery 2.7L: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management: OBD-II Compliant ECU 🔧 Transmission Standard Standard Transmission 2.0L: 5-Speed Manual Standard Transmission 2.7L: 4-Speed Automatic Optional Optional Transmission 2.0L: 4-Speed Automatic Features AWD System: Electronically controlled with viscous coupling (optional on most trims) 📐 Dimensions Exterior Length: 170.0 inches (4315 mm) Width: 70.1 inches (1780 mm) Height: 64.8 inches (1645 mm) Wheelbase: 103.1 inches (2619 mm) Interior Passenger Volume: Approx. 96.8 cu ft (2741 L) Cargo Cargo Volume Behind Rear Seat: Approx. 23.7 cu ft (671 L) Cargo Volume With Rear Seat Folded: Approx. 66.5 cu ft (1883 L) Weights Curb Weight 2.0L FWD Manual: Approx. 3373 lbs (1530 kg) Curb Weight 2.7L AWD Auto: Approx. 3726 lbs (1690 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 5 Stars (for models with side airbags) NHTSA Front Crash Test Passenger: 5 Stars (for models with side airbags) NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars IIHS Front Offset Crash Test: Good (for models with side airbags) IIHS Side Impact Crash Test: Good (for models with side airbags) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Standard front airbags, Optional front-seat side airbags and side-curtain airbags Seatbelts: Front pretensioner seatbelts 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4 or 6 speakers. Optional SiriusXM satellite radio. Display: Basic LCD display for audio information. Optional navigation system on some higher trims. Driver Assistance Cruise Control: Standard on most trims. Stability Control: Available Electronic Stability Control (ESC) on some higher trims. Connectivity Auxiliary Input: Standard auxiliary audio input jack for connecting external music devices. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Check manual for...
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) interpretation, scan tool procedures, component testing
Repair:
Step-by-step repair procedures for all major components, component removal and installation, sub-assembly repair, torque specifications for critical fasteners
Specifications:
Tightening torques, fluid capacities and types, electrical specifications, performance data, engine compression test specs
Wiring:
Detailed electrical wiring diagrams for all systems, connector pinouts, circuit descriptions
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to major component overhauls and electrical diagnostics)
Diagnostic Focus:
Advanced, with specific diagnostic trees and troubleshooting flowcharts for electrical and mechanical issues
Electronically controlled with viscous coupling (optional on most trims)
📐 Dimensions
Exterior
Length:
170.0 inches (4315 mm)
Width:
70.1 inches (1780 mm)
Height:
64.8 inches (1645 mm)
Wheelbase:
103.1 inches (2619 mm)
Interior
Passenger Volume:
Approx. 96.8 cu ft (2741 L)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 23.7 cu ft (671 L)
Cargo Volume With Rear Seat Folded:
Approx. 66.5 cu ft (1883 L)
Weights
Curb Weight 2.0L FWD Manual:
Approx. 3373 lbs (1530 kg)
Curb Weight 2.7L AWD Auto:
Approx. 3726 lbs (1690 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
5 Stars (for models with side airbags)
NHTSA Front Crash Test Passenger:
5 Stars (for models with side airbags)
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Front Offset Crash Test:
Good (for models with side airbags)
IIHS Side Impact Crash Test:
Good (for models with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, Optional front-seat side airbags and side-curtain airbags
Seatbelts:
Front pretensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers. Optional SiriusXM satellite radio.
Display:
Basic LCD display for audio information. Optional navigation system on some higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Stability Control:
Available Electronic Stability Control (ESC) on some higher trims.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack for connecting external music devices.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Check manual for specific conditions.
Engine Coolant:
First replacement at 60,000 miles (96,000 km) or 4 years, then every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Auto:
Inspect every 30,000 miles (48,000 km), replace if necessary based on condition. Kia recommended interval often 60,000 miles (96,000 km) or 4 years.
Spark Plugs 2.0L:
Iridium type: 105,000 miles (168,000 km)
Spark Plugs 2.7L:
Iridium type: 105,000 miles (168,000 km)
Fluid Specifications
Engine Oil 2.0L:
API SM or higher, SAE 5W-20 (preferred) or SAE 5W-30. Capacity: Approx. 4.4 US quarts (4.2 L) with filter.
Engine Oil 2.7L:
API SM or higher, SAE 5W-20 (preferred) or SAE 5W-30. Capacity: Approx. 4.5 US quarts (4.3 L) with filter.
Engine Coolant:
Ethylene Glycol based coolant, Kia genuine or equivalent (long-life pink/red).
Automatic Transmission Fluid:
Kia Genuine ATF SP-III or equivalent (e.g., Dexron III H compliant with SP-III characteristics). Capacity: Approx. 7.6 US quarts (7.2 L) for change/fill.
Manual Transmission Fluid:
GL-4, SAE 75W-90. Capacity: Approx. 2.1 US quarts (2.0 L).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron III or Kia Genuine Power Steering Fluid.
Known Issues
Engine Oil Consumption:
Some reports of increased oil consumption on higher mileage 2.7L V6 engines, potentially related to piston rings or valve stem seals.
Automatic Transmission Shifting:
Occasional reports of harsh shifting or delayed engagement on the 4-speed automatic, often improved by fluid service or software update if available.
Cv Joint Boots:
Wear and tear on CV joint boots can lead to failure if not addressed promptly.
Suspension Components:
Squeaks or rattles from front struts or rear suspension components can occur with age and mileage.
Cabin Air Filter:
Location behind glove box can be tricky to access for DIY replacement, but essential for HVAC performance.
📚 Vehicle History
Brand Heritage
Kia Automotive History:
Kia Motors Corporation, founded in 1944, initially produced steel tubing and bicycle parts, later moving into motorcycle and automotive manufacturing. Known for offering value-oriented vehicles.
Model Evolution
Sportage Generation 1:
First generation (1993–2002), based on Mazda Bongo/Ford Econovan platform, body-on-frame construction. Not sold in all markets.
Sportage Generation 2:
Second generation (2005–2010), this model. Unibody construction, developed with Hyundai. Shared platform with Hyundai Tucson (first generation).
Production
Production Years:
2004-2010 (Second Generation)
Manufacturing Locations:
South Korea (Gwangmyeong), Malaysia (Ahmad & Hussein Sdn Bhd)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick Potential:
Achieved 'Good' ratings in IIHS frontal and side impact tests for models equipped with side airbags, indicating strong safety performance for its class and era.
NHTSA Safety Ratings Overall:
Achieved 5-star ratings in NHTSA frontal and side impact tests for models equipped with side airbags, underscoring its safety credentials.
Ratings
Value For Money:
Consistently recognized for its competitive pricing and feature set compared to rivals at its introduction.
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