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Kia Sportage 1999 Factory Service Repair Manual

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Basic Information Identification Make: Kia Model: Sportage Year: 1999 Generation: First Generation (JA) Codes Chassis Code: JA Introduction Market Position Positioning: Compact SUV, positioned as a budget-friendly and capable off-roader with a focus on practicality. Competitive Analysis Competitors: Competed against vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Jeep Cherokee in its segment. Key Features Features: Available with part-time or full-time 4WD, body-on-frame construction, optional turbodiesel engine (in some markets), rugged styling. Manual Details Coverage Areas Coverage: Complete factory service and repair information Page Count Pages: Hundreds (exact count not specified, but implied extensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system, ignition system, emissions control. Engine Management: ECU diagnosis, sensor testing, actuator testing, diagnostic trouble codes (DTCs). Transmission Manual: Clutch system, manual gearbox (operation, disassembly, assembly, adjustments). Transmission Automatic: Automatic transmission (operation, disassembly, assembly, adjustments, hydraulic control, torque converter). Drivetrain: Front axle, rear axle, driveshafts, differentials, hubs, bearings. Suspension: Front suspension (independent, MacPherson struts), rear suspension (multi-link, solid axle), shock absorbers, springs, control arms, alignment specifications. Steering: Power steering system (pump, rack and pinion, lines), steering column, steering wheel, tie rods. Brakes: Front disc brakes, rear drum or disc brakes, hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS system (if equipped). Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, washers. Body Interior: Body panels, doors, windows, locks, seats, dashboard, trim panels, headliner. Body Exterior: Bumpers, grille, hood, fenders, trunk lid, body shell structure, rust prevention. Climate Control: Air conditioning system (compressor, refrigerant, evaporator, condenser), heater system, ventilation. Safety Systems: Airbag system (SRS), seat belts, child seat anchors. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, component testing procedures. Repair: Component removal and installation, system repair, component overhaul, body repair. Diagnostics: OBD-II diagnostics, circuit testing, pressure testing, mechanical testing. Specifications: Torque specifications for all fasteners, clearance specifications, alignment angles. Technical Depth Depth: Comprehensive: from basic maintenance to complete engine and transmission rebuilds. Detail Level: Detailed step-by-step instructions with diagrams and illustrations. Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download - Print at your convenience) Paper Type Paper: N/A (Digital Download - User choice for printing) Engine Specifications Primary Engine Engine Code Gasoline: FE3 (2.0L SOHC 4-cylinder) Engine Description Gasoline: Kia FE3 2.0L (1998cc) Inline 4-Cylinder, Single Overhead Camshaft (SOHC) Performance Horsepower Gasoline: Approximately 122 hp @ 5,500 rpm Torque Gasoline: Approximately 133 lb-ft @ 3,000 rpm Horsepower Diesel: Approximately 85 hp @ 4,000 rpm - Market Dependent Torque Diesel: Approximately 133 lb-ft @ 2,000 rpm - Market Dependent Engine Code Diesel Engine Code Diesel: RF (2.0L SOHC Turbo Diesel) - Market Dependent Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating as per owner's manual) Engine Maintenance Timing Belt Replacement Interval: Refer to manual, typically 60,000 - 90,000 miles or as per Kia recommendations for the FE3 engine. Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Part-time or Full-time, depending on trim and market) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Verify with manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (Verify with manual for exact specification and capacity) Dimensions Exterior Length: Approx. 167.1 inches Width: Approx. 69.1 inches Height: Approx. 66.7 inches Wheelbase: Approx. 103.5 inches Ground Clearance: Approx. 8.0 inches (Varies with 2WD/4WD) Weights Curb Weight: Approx. 3,200 - 3,700 lbs (Varies with engine, transmission, and drivetrain) Gross Vehicle Weight Rating: Consult vehicle placard or manual. Towing Capacity: Consult vehicle placard or manual; typically around 1,500 - 2,000 lbs for unbraked trailers. Safety Features Ratings NHTSA Crash Test Results: Limited official data for this specific model year and region. Research individual country reports. Active Features ABS: Available on higher trims or as an option. Passive Features Airbags: Driver and passenger front airbags. Seat Belts: Three-point seat belts with pretensioners for front occupants. Technology Features Infotainment Infotainment System: Basic AM/FM stereo with cassette player and optional CD player. Limited to analog controls. Driver Assistance Driver Assistance Features: None in the modern sense (no advanced driver-assistance systems like adaptive cruise control or lane keeping assist). Connectivity Connectivity Options: No factory integrated Bluetooth or USB ports. Aftermarket solutions are common. Maintenance Service Intervals Oil Change Interval Gasoline: Every 3,000-5,000 miles or 3-6 months (synthetic oil may extend intervals, consult manual). Air Filter Replacement Interval: Every 15,000-30,000 miles or as needed based...
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Kia Sportage 1999 Factory Service Repair Manual
Basic Information
Identification
Make: Kia
Model: Sportage
Year: 1999
Generation: First Generation (JA)
Codes
Chassis Code: JA
Introduction
Market Position
Positioning: Compact SUV, positioned as a budget-friendly and capable off-roader with a focus on practicality.
Competitive Analysis
Competitors: Competed against vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Jeep Cherokee in its segment.
Key Features
Features: Available with part-time or full-time 4WD, body-on-frame construction, optional turbodiesel engine (in some markets), rugged styling.
Manual Details
Coverage Areas
Coverage: Complete factory service and repair information
Page Count
Pages: Hundreds (exact count not specified, but implied extensive)
Manual Type
Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system, ignition system, emissions control.
Engine Management: ECU diagnosis, sensor testing, actuator testing, diagnostic trouble codes (DTCs).
Transmission Manual: Clutch system, manual gearbox (operation, disassembly, assembly, adjustments).
Transmission Automatic: Automatic transmission (operation, disassembly, assembly, adjustments, hydraulic control, torque converter).
Drivetrain: Front axle, rear axle, driveshafts, differentials, hubs, bearings.
Suspension: Front suspension (independent, MacPherson struts), rear suspension (multi-link, solid axle), shock absorbers, springs, control arms, alignment specifications.
Steering: Power steering system (pump, rack and pinion, lines), steering column, steering wheel, tie rods.
Brakes: Front disc brakes, rear drum or disc brakes, hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS system (if equipped).
Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, washers.
Body Interior: Body panels, doors, windows, locks, seats, dashboard, trim panels, headliner.
Body Exterior: Bumpers, grille, hood, fenders, trunk lid, body shell structure, rust prevention.
Climate Control: Air conditioning system (compressor, refrigerant, evaporator, condenser), heater system, ventilation.
Safety Systems: Airbag system (SRS), seat belts, child seat anchors.
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement.
Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, component testing procedures.
Repair: Component removal and installation, system repair, component overhaul, body repair.
Diagnostics: OBD-II diagnostics, circuit testing, pressure testing, mechanical testing.
Specifications: Torque specifications for all fasteners, clearance specifications, alignment angles.
Technical Depth
Depth: Comprehensive: from basic maintenance to complete engine and transmission rebuilds.
Detail Level: Detailed step-by-step instructions with diagrams and illustrations.
Manual Specifications
File Format
Format: PDF (Portable Document Format)
Print Quality
Quality: High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding: N/A (Digital Download - Print at your convenience)
Paper Type
Paper: N/A (Digital Download - User choice for printing)
Engine Specifications
Primary Engine
Engine Code Gasoline: FE3 (2.0L SOHC 4-cylinder)
Engine Description Gasoline: Kia FE3 2.0L (1998cc) Inline 4-Cylinder, Single Overhead Camshaft (SOHC)
Performance
Horsepower Gasoline: Approximately 122 hp @ 5,500 rpm
Torque Gasoline: Approximately 133 lb-ft @ 3,000 rpm
Horsepower Diesel: Approximately 85 hp @ 4,000 rpm - Market Dependent
Torque Diesel: Approximately 133 lb-ft @ 2,000 rpm - Market Dependent
Engine Code Diesel
Engine Code Diesel: RF (2.0L SOHC Turbo Diesel) - Market Dependent
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded Gasoline (Octane rating as per owner's manual)
Engine Maintenance
Timing Belt Replacement Interval: Refer to manual, typically 60,000 - 90,000 miles or as per Kia recommendations for the FE3 engine.
Transmission
Standard
Transmission Type: 5-Speed Manual Transmission
Optional
Transmission Type Optional: 4-Speed Automatic Transmission
Features
Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Part-time or Full-time, depending on trim and market)
Fluid Specifications
Manual Transmission Fluid: API GL-4, SAE 75W-90 (Verify with manual for exact specification and capacity)
Automatic Transmission Fluid: Dexron III or equivalent (Verify with manual for exact specification and capacity)
Dimensions
Exterior
Length: Approx. 167.1 inches
Width: Approx. 69.1 inches
Height: Approx. 66.7 inches
Wheelbase: Approx. 103.5 inches
Ground Clearance: Approx. 8.0 inches (Varies with 2WD/4WD)
Weights
Curb Weight: Approx. 3,200 - 3,700 lbs (Varies with engine, transmission, and drivetrain)
Gross Vehicle Weight Rating: Consult vehicle placard or manual.
Towing Capacity: Consult vehicle placard or manual; typically around 1,500 - 2,000 lbs for unbraked trailers.
Safety Features
Ratings
NHTSA Crash Test Results: Limited official data for this specific model year and region. Research individual country reports.
Active Features
ABS: Available on higher trims or as an option.
Passive Features
Airbags: Driver and passenger front airbags.
Seat Belts: Three-point seat belts with pretensioners for front occupants.
Technology Features
Infotainment
Infotainment System: Basic AM/FM stereo with cassette player and optional CD player. Limited to analog controls.
Driver Assistance
Driver Assistance Features: None in the modern sense (no advanced driver-assistance systems like adaptive cruise control or lane keeping assist).
Connectivity
Connectivity Options: No factory integrated Bluetooth or USB ports. Aftermarket solutions are common.
Maintenance
Service Intervals
Oil Change Interval Gasoline: Every 3,000-5,000 miles or 3-6 months (synthetic oil may extend intervals, consult manual).
Air Filter Replacement Interval: Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement Interval: Refer to manual, typically 30,000-60,000 miles depending on plug type.
Fluid Specifications
Engine Oil Type Gasoline: API SJ or higher, SAE 5W-30 or 10W-30 (Check manual for specific viscosity and capacity).
Coolant Type: Ethylene glycol-based antifreeze (Green) - Ensure compatibility with Kia specifications.
Brake Fluid Type: DOT 3 or DOT 4 (Verify with manual).
Power Steering Fluid: Dexron III or equivalent power steering fluid.
Known Issues
Common Issues: Radiator leaks, head gasket issues (especially with overheating), suspension wear (bushings, ball joints), alternator failure, power window motor failure, minor electrical gremlins.
Rust Concerns: As with many vehicles of this era, rust can be a concern, particularly on the chassis, wheel wells, and rocker panels in areas with road salt.
Vehicle History
Brand Heritage
Kia History: Kia Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
Sportage First Gen Intro: The first generation Sportage (JA) was introduced in 1993 (as a 1994 model in some markets) and represented Kia's entry into the compact SUV segment.
Sportage 1999 Update: The 1999 model year might include minor cosmetic or feature updates from the initial launch, depending on the market.
Production
Production Locations: Originally produced in South Korea, with potential assembly in other regions depending on market strategy.
Production Years First Gen: 1993 - 2006 (with a significant facelift and platform change mid-cycle in many markets, often considered a second generation after 2004/2005).
Awards & Recognition
Recognitions
Awards: The first-generation Sportage was generally positioned as an entry-level offering, and major industry awards were not a primary focus for this specific model year. Its value proposition lay in affordability and capability.
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