The Kia Sportage, produced from 1997 to 2004, represents a capable compact SUV known for its body-on-frame construction in earlier iterations and practical utility. This generation, specifically the KJ, offered available four-wheel drive and was positioned as an affordable alternative to competitors like the Honda CR-V and Toyota RAV4. With a 2.0-liter DOHC inline 4-cylinder engine producing approximately 122-130 horsepower, the Sportage provided reliable performance for everyday driving and light off-road excursions, making it a popular choice for owners seeking value and versatility. This comprehensive factory service and repair manual provides detailed information for the 2002 Kia Sportage. It covers all essential systems, including powertrain, drivetrain, chassis, and electrical components, alongside bodywork and HVAC. The manual includes step-by-step repair procedures, diagnostic troubleshooting charts, maintenance schedules, and critical technical specifications. Its purpose is to assist owners, mechanics, and technicians in maintaining, diagnosing, and repairing the vehicle effectively, ensuring its continued reliability and performance. 🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2002 Generation Generation Code: KJ Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact SUV / Crossover Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Suzuki Vitara. Key Features Features: Body-on-frame construction (early models), available 4WD, relatively affordable pricing, practical utility. Target Audience Audience: DIY mechanics, independent repair shops, owners seeking to perform their own maintenance and repairs. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair procedures, diagnostics, maintenance, and troubleshooting for the 2002 Kia Sportage. Page Count Pages: Hundreds (exact number not specified but implied to be comprehensive). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emission controls, cooling system, exhaust system. Drivetrain: Manual transmission, automatic transmission, clutch, drive shafts, axles, differentials (front and rear). Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires. Electrical: Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls. Body: Body structure, exterior trim, interior trim, doors, hood, tailgate, bumpers, seats, glass, safety restraints (airbags, seatbelts). HVAC: Heating, Ventilation, and Air Conditioning system components, operation, diagnosis, and repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication. Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, electronic diagnostic procedures. Repair: Step-by-step repair instructions for all major components and systems, including disassembly, cleaning, inspection, and reassembly. Rebuilding: Detailed procedures for engine, transmission, and other major component rebuilds. Specifications: Torque specifications for all fasteners, alignment specifications, clearances, and other critical measurements. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine and transmission overhauls, electrical diagnostics, and body repair. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: G4CP (2.0L DOHC) Engine Type: Inline 4-Cylinder, DOHC, 16-valve Displacement: 1998 cc (2.0 Liters) Performance Horsepower Hp: Approx. 122-130 hp @ 5500-6000 rpm (varies slightly by market and configuration) Torque Lb Ft: Approx. 135-139 lb-ft @ 4000-4500 rpm (varies slightly by market and configuration) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Kia Super Long Life Coolant) Lubrication Oil Viscosity: API SG or higher; SAE 5W-30 or 10W-30 recommended (refer to manual for specific climate conditions) Oil Capacity Quarts: Approx. 4.0-4.5 Quarts (with filter) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drive Options: Part-time 4WD (4x4) with Hi-Range and Lo-Range, or 2WD (Rear-Wheel Drive). Fluid Specifications Manual Fluid Type: GL-4 Gear Oil (e.g., SAE 75W-90) Fluid Specifications Automatic Fluid Type: Dexron III-H / Mercon ATF 📐 Dimensions Exterior Length In: Approx. 166.0 inches Width In: Approx. 70.1 inches Height In: Approx. 66.5 inches Wheelbase In: Approx. 103.5 inches Weights Curb Weight Lbs: Approx. 3500-3800 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr Lbs: Approx. 4850 lbs Cargo Cargo Volume Cu Ft: Approx. 20.5 cu ft (rear seats up) Cargo Volume Cu Ft Max: Approx. 66.3 cu ft (rear seats folded) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Not explicitly rated by NHTSA for this year; generally considered average for its class at the time. IIHS Side Impact: Not explicitly rated by IIHS for this year; generally considered average for its class at the time. Active Features ABS: Available Anti-lock Braking System (ABS) Traction Control: Not commonly available for this model year. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: 3-point front and rear seatbelts with pretensioners for front seats. Child Seat Anchors: LATCH (Lower...