KIA SPORTAGE (KM) 2005 G 2.7 DOHC Service Repair Manual
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Year: 2005 Engine Variant: 2.7L DOHC V6 Codes Engine Code: G6BA 👋 Introduction Market Position Segment: Compact SUV Target Audience: DIY mechanics, independent repair shops, owners seeking in-depth knowledge Competitive Analysis Competitors 2005: Honda CR-V, Toyota RAV4, Ford Escape, Hyundai Tucson Key Features Vehicle Appeal: Affordable SUV with decent capability and distinctive styling for its era Manual Value Proposition: Empowers owners to perform complex repairs and maintenance, saving on dealership costs 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Diagnostic Coverage: Extensive troubleshooting and diagnostic procedures Maintenance Coverage: Scheduled maintenance, routine checks, and fluid services Repair Coverage: Detailed step-by-step repair instructions for all major systems Electrical Coverage: Wiring diagrams, component testing, and electrical system diagnostics Body Coverage: Body panel removal/installation, collision repair, interior trim Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) Searchability: Searchable text content Print Quality: High-resolution, clear diagrams and text Accessibility: Viewable on multiple devices (PC, tablet, smartphone) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, timing components Engine Management: Fuel injection, ignition system, emissions control, sensors, ECU diagnostics Transmission Manual: Clutch, gearbox overhaul, shift mechanism Transmission Automatic: ATF change, valve body, torque converter, solenoids, transmission control module (TCM) Drivetrain: Front axle, rear axle, differentials, driveshafts, CV joints, transfer case (if applicable) Suspension: Front suspension (McPherson strut, control arms), rear suspension (multi-link), shock absorbers, springs Steering: Power steering system, steering rack, tie rods, steering column Brakes: Hydraulic system, ABS, EBD, brake pads, rotors, calipers, bleeding procedures Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation Fuel System: Fuel pump, fuel filter, fuel injectors, fuel tank, evaporative emission control (EVAP) Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, O2 sensors HVAC: Air conditioning, heating, ventilation, blower motor, refrigerant system Electrical System: Battery, alternator, starter motor, lighting, power windows, central locking Body And Trim: Door panels, dashboard, headliner, exterior trim, bumpers Safety Systems: Airbag system, seatbelt pretensioners Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter replacement, fluid checks Component Replacement: Detailed instructions for replacing all major and minor components Troubleshooting: Symptom-based diagnostics, fault code interpretation, common problem solutions Rebuilding Procedures: Complete overhaul procedures for engine and transmission Calibration And Adjustment: Wheel alignment, headlight aiming, throttle body cleaning/calibration Wiring Harness Repair: Locating and repairing damaged wires, connector servicing Torque Specifications: Critical torque values for all fasteners Technical Depth Depth: Comprehensive, from basic maintenance to full rebuilds Diagnostic Tools: Information on using OBD-II scanners and specialized Kia diagnostic tools Diagrams Quality: High-quality, detailed, and clear exploded view diagrams Schematics: Detailed electrical schematics for all systems 📊 Manual Specifications File Format Type: PDF Print Quality Resolution: 300 DPI (typical for high-quality PDFs) Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: DOHC V6 Displacement: 2.7 Liters (2656 cc) Bore X Stroke: 86.7 mm x 75.0 mm Compression Ratio: 9.8:1 Performance Horsepower: 173 hp @ 6000 rpm Torque: 178 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (can use higher) Engine Features Valvetrain: Dual Overhead Camshafts (DOHC), 4 valves per cylinder Engine Mounting: Transverse, front-mounted Timing System: Timing Belt (Service interval typically 60,000 miles or 5 years) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (common, though automatic was more prevalent) Optional Transmission Type: 4-Speed Automatic (likely more common with the V6) Features Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Fluid Specifications Auto Automatic Transmission Fluid: Kia ATF SP-III or equivalent Fluid Capacities Auto Automatic Transmission Capacity: Approx. 7.6 Liters (16.1 US Pints) for a complete refill 📐 Dimensions Exterior Length: Approx. 174.0 inches (4420 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 66.1 inches (1680 mm) Wheelbase: Approx. 103.1 inches (2619 mm) Weights Curb Weight: Approx. 3550 - 3800 lbs (1610 - 1725 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 4850 lbs (2200 kg) Cargo Cargo Volume Seats Up: Approx. 24.3 cu ft (688 L) Cargo Volume Seats Down: Approx. 66.3 cu ft (1877 L) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (Driver), 5-star (Passenger) - Representative for the generation IIHS Side Impact: Acceptable - Representative for the generation Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front driver and passenger airbags, available side curtain airbags Seatbelts: Three-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Head Unit Options: Factory AM/FM/CD player, optional premium audio systems Connectivity: Auxiliary input jack (on some models/trims) Driver Assistance Cruise Control: Standard on most trims Parking Assist: Rear parking sensors available on higher...
Air conditioning, heating, ventilation, blower motor, refrigerant system
Electrical System:
Battery, alternator, starter motor, lighting, power windows, central locking
Body And Trim:
Door panels, dashboard, headliner, exterior trim, bumpers
Safety Systems:
Airbag system, seatbelt pretensioners
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, fluid checks
Component Replacement:
Detailed instructions for replacing all major and minor components
Troubleshooting:
Symptom-based diagnostics, fault code interpretation, common problem solutions
Rebuilding Procedures:
Complete overhaul procedures for engine and transmission
Calibration And Adjustment:
Wheel alignment, headlight aiming, throttle body cleaning/calibration
Wiring Harness Repair:
Locating and repairing damaged wires, connector servicing
Torque Specifications:
Critical torque values for all fasteners
Technical Depth
Depth:
Comprehensive, from basic maintenance to full rebuilds
Diagnostic Tools:
Information on using OBD-II scanners and specialized Kia diagnostic tools
Diagrams Quality:
High-quality, detailed, and clear exploded view diagrams
Schematics:
Detailed electrical schematics for all systems
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Resolution:
300 DPI (typical for high-quality PDFs)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC V6
Displacement:
2.7 Liters (2656 cc)
Bore X Stroke:
86.7 mm x 75.0 mm
Compression Ratio:
9.8:1
Performance
Horsepower:
173 hp @ 6000 rpm
Torque:
178 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (can use higher)
Engine Features
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder
Engine Mounting:
Transverse, front-mounted
Timing System:
Timing Belt (Service interval typically 60,000 miles or 5 years)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (common, though automatic was more prevalent)
Optional
Transmission Type:
4-Speed Automatic (likely more common with the V6)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Fluid Specifications Auto
Automatic Transmission Fluid:
Kia ATF SP-III or equivalent
Fluid Capacities Auto
Automatic Transmission Capacity:
Approx. 7.6 Liters (16.1 US Pints) for a complete refill
📐 Dimensions
Exterior
Length:
Approx. 174.0 inches (4420 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 66.1 inches (1680 mm)
Wheelbase:
Approx. 103.1 inches (2619 mm)
Weights
Curb Weight:
Approx. 3550 - 3800 lbs (1610 - 1725 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 4850 lbs (2200 kg)
Cargo
Cargo Volume Seats Up:
Approx. 24.3 cu ft (688 L)
Cargo Volume Seats Down:
Approx. 66.3 cu ft (1877 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (Driver), 5-star (Passenger) - Representative for the generation
IIHS Side Impact:
Acceptable - Representative for the generation
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front driver and passenger airbags, available side curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Head Unit Options:
Factory AM/FM/CD player, optional premium audio systems
Connectivity:
Auxiliary input jack (on some models/trims)
Driver Assistance
Cruise Control:
Standard on most trims
Parking Assist:
Rear parking sensors available on higher trims
Interior Tech
Climate Control:
Manual A/C and heating, optional automatic climate control
Power Features:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Engine Oil Filter:
Replace with every oil change
Engine Air Filter:
Every 15,000 miles (24,000 km)
Cabin Air Filter:
Every 15,000 miles (24,000 km)
Spark Plugs:
Every 100,000 miles (160,000 km) (if using Iridium plugs as specified)
Timing Belt:
Every 60,000 miles (96,000 km) or 5 years
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years
Brake Fluid Flush:
Every 30,000 miles (48,000 km) or 2 years
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 5W-30 recommended
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change
Coolant Type:
Asian Blue Long Life Coolant (or equivalent HOAT coolant)
Power Steering Fluid:
Kia Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues V6:
Timing belt failure (if not replaced per schedule), oil leaks from valve covers or oil pan, occasional HVAC blower motor issues, potential for wheel bearing wear
Part Numbers
Oil Filter Example:
Mann-Filter W 940/24, Kia 26300-35503 (verify based on specific engine build)
Air Filter Example:
Fram CA8777, Kia 28113-2X000 (verify based on specific engine build)
Timing Belt Kit Example:
Gates TCKWP1 (includes belt, tensioner, idler, water pump - highly recommended to replace as a kit)
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korean automotive manufacturer, known for value and improving quality
Model Evolution
Generation 2 Km:
The KM generation (2004-2009) represented a significant redesign from the first generation Sportage, offering more refined styling and improved dynamics, including the introduction of the V6 engine option.
Production
Manufacturing Location:
South Korea
Production Years:
2004-2009 (for the KM generation)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific major awards for the 2005 Sportage are not widely cited, it was generally recognized as a value-oriented offering in its segment, contributing to Kia's growing market presence.
Ratings
Consumer Reports Reliability:
Varied; some years and components showed average to below-average reliability, highlighting the importance of diligent maintenance and the detailed guidance provided in this manual.
Choosing a selection results in a full page refresh.