🏷️ Basic Information Identification Make: Komatsu Model: 730E Product Type: Workshop Service Repair Manual Codes Manual Part Number: A30212-A30218 👋 Introduction Market Position Application: Designed for owners, operators, and maintenance personnel of the Komatsu 730E rigid frame haul truck. Competitive Analysis Value Proposition: Provides essential, accurate information to ensure optimal performance, longevity, and safety of the Komatsu 730E, crucial for mining and heavy construction operations. Key Features Accessibility: Digital download format ensures immediate access to critical repair and maintenance data. Completeness: Official factory manual coverage ensures all systems and procedures are accurately detailed. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive factory service and repair information for the Komatsu 730E Dump Truck. Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as extensive). Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English (typical for official factory manuals of this nature) Format Format: Downloadable digital format (likely PDF). 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, axles, final drives, hydraulics. Chassis And Body: Frame, suspension, steering, braking system, body panels, dump body. Electrical And Electronic: Wiring diagrams, electrical components, engine control units (ECUs), sensors, lighting. Hydraulics Hydraulic Systems: Steering hydraulics, braking hydraulics, hoist hydraulics, auxiliary hydraulics. Procedures Included Maintenance: Routine maintenance, lubrication, fluid checks and changes, filter replacement. Diagnostics And Troubleshooting: Fault finding, diagnostic codes, troubleshooting charts, testing procedures. Repair And Overhaul: Step-by-step disassembly, assembly, and overhaul procedures for all major components. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth: Full factory technical specifications, diagnostic procedures, and repair instructions suitable for dealership-level technicians and experienced mechanics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) for easy download and printing. Print Quality Printability: Designed for printing, allowing users to print entire sections or individual pages. Binding Type Binding Description: N/A (Digital Download) - If printed, would typically be comb-bound or spiral-bound for lay-flat use. Paper Type Paper Description: N/A (Digital Download) - If printed, would be durable paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Model: Cummins K1850-C (or specified variant) Engine Type: Diesel, 4-stroke, turbocharged, aftercooled. Performance Horsepower: Typically around 2300 HP (Gross) - Exact rating dependent on specific engine configuration. Torque: High torque output optimized for heavy hauling applications (specific figures vary). Fuel System Fuel Type: Diesel fuel. Injection System: High-pressure common rail or similar advanced diesel injection system. Cooling System Cooling Method: Water-cooled, with large-capacity radiator and fan. 🔧 Transmission Standard Transmission Type: Komatsu/General Electric (GE) AC Electronic Drive Transmission. Optional Optional Transmission: N/A for this model; AC drive is standard. Features Drive System: AC traction motors driven by an AC generator coupled to the diesel engine. Involves rectifier, inverter, and control systems. Control System: Electronic control unit (ECU) managing power flow, traction, and regenerative braking. 📐 Dimensions Exterior Overall Length: Approximately 13.8 meters (45 ft 3 in). Overall Width: Approximately 7.5 meters (24 ft 7 in). Overall Height: Approximately 5.3 meters (17 ft 5 in) to top of ROPS. Cargo Payload Capacity: Typically 180 US tons (163 metric tons). Body Capacity Heaped: Approximately 138 cubic meters (181 cubic yards). Weights Operating Weight: Around 160-170 tons (320,000 - 340,000 lbs). Gross Vehicle Weight: Upwards of 340 tons (680,000 lbs). 🛡️ Safety Features Ratings Structural Integrity: Designed to meet rigorous operational standards for mining environments, including robust frame and cab construction. Active Features Braking System: Multi-circuit hydraulic wet disc brakes, integrated with engine retarder and dynamic braking from the electric drive system. Traction Control: Electronic control of electric drive system provides inherent traction management. Passive Features Operator Protection: Roll-Over Protective Structure (ROPS) and cab design for enhanced operator safety. Visibility: Large glass areas, auxiliary lighting, and backup cameras (if equipped) to enhance visibility. 💡 Technology Features Infotainment Cab Features: Focuses on operational efficiency and safety; typically includes advanced diagnostics display, climate control, and communication systems, not consumer-grade infotainment. Driver Assistance Monitoring Systems: Engine monitoring systems, payload monitoring, and vehicle health monitoring via integrated ECUs. Connectivity Telematics: May include telematics capabilities for remote monitoring of machine health, performance, and location (depending on factory configuration). 🔧 Maintenance Service Intervals Engine Oil Change: Typically 500-1000 hours, depending on operating conditions and Komatsu recommendations. Hydraulic Oil Change: Varies, but often around 2000-4000 hours; filter changes are more frequent. Fluid Specifications Engine Oil Grade: Refer to Cummins engine specifications for the specific K1850-C engine, typically SAE 15W-40 heavy-duty diesel engine oil. Hydraulic Fluid Type: Komatsu approved hydraulic oil, meeting specific viscosity and temperature requirements (e.g., ISO VG 46 or similar). Coolant Type: Heavy-duty ethylene glycol coolant with appropriate inhibitors for extreme temperature protection. Known Issues Common Wear Points: Brake wear, suspension articulation points, hydraulic system seals, cooling system efficiency. Electric Drive Maintenance: Requires specialized knowledge for motor, generator, inverter, and control system diagnostics...
Designed for owners, operators, and maintenance personnel of the Komatsu 730E rigid frame haul truck.
Competitive Analysis
Value Proposition:
Provides essential, accurate information to ensure optimal performance, longevity, and safety of the Komatsu 730E, crucial for mining and heavy construction operations.
Key Features
Accessibility:
Digital download format ensures immediate access to critical repair and maintenance data.
Completeness:
Official factory manual coverage ensures all systems and procedures are accurately detailed.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive factory service and repair information for the Komatsu 730E Dump Truck.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as extensive).
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English (typical for official factory manuals of this nature)
Format
Format:
Downloadable digital format (likely PDF).
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, axles, final drives, hydraulics.
Chassis And Body:
Frame, suspension, steering, braking system, body panels, dump body.
Electrical And Electronic:
Wiring diagrams, electrical components, engine control units (ECUs), sensors, lighting.
Step-by-step disassembly, assembly, and overhaul procedures for all major components.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Full factory technical specifications, diagnostic procedures, and repair instructions suitable for dealership-level technicians and experienced mechanics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) for easy download and printing.
Print Quality
Printability:
Designed for printing, allowing users to print entire sections or individual pages.
Binding Type
Binding Description:
N/A (Digital Download) - If printed, would typically be comb-bound or spiral-bound for lay-flat use.
Paper Type
Paper Description:
N/A (Digital Download) - If printed, would be durable paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Cummins K1850-C (or specified variant)
Engine Type:
Diesel, 4-stroke, turbocharged, aftercooled.
Performance
Horsepower:
Typically around 2300 HP (Gross) - Exact rating dependent on specific engine configuration.
Torque:
High torque output optimized for heavy hauling applications (specific figures vary).
Fuel System
Fuel Type:
Diesel fuel.
Injection System:
High-pressure common rail or similar advanced diesel injection system.
Cooling System
Cooling Method:
Water-cooled, with large-capacity radiator and fan.
🔧 Transmission
Standard
Transmission Type:
Komatsu/General Electric (GE) AC Electronic Drive Transmission.
Optional
Optional Transmission:
N/A for this model; AC drive is standard.
Features
Drive System:
AC traction motors driven by an AC generator coupled to the diesel engine. Involves rectifier, inverter, and control systems.
Control System:
Electronic control unit (ECU) managing power flow, traction, and regenerative braking.
📐 Dimensions
Exterior
Overall Length:
Approximately 13.8 meters (45 ft 3 in).
Overall Width:
Approximately 7.5 meters (24 ft 7 in).
Overall Height:
Approximately 5.3 meters (17 ft 5 in) to top of ROPS.
Cargo
Payload Capacity:
Typically 180 US tons (163 metric tons).
Body Capacity Heaped:
Approximately 138 cubic meters (181 cubic yards).
Weights
Operating Weight:
Around 160-170 tons (320,000 - 340,000 lbs).
Gross Vehicle Weight:
Upwards of 340 tons (680,000 lbs).
🛡️ Safety Features
Ratings
Structural Integrity:
Designed to meet rigorous operational standards for mining environments, including robust frame and cab construction.
Active Features
Braking System:
Multi-circuit hydraulic wet disc brakes, integrated with engine retarder and dynamic braking from the electric drive system.
Traction Control:
Electronic control of electric drive system provides inherent traction management.
Passive Features
Operator Protection:
Roll-Over Protective Structure (ROPS) and cab design for enhanced operator safety.
Visibility:
Large glass areas, auxiliary lighting, and backup cameras (if equipped) to enhance visibility.
💡 Technology Features
Infotainment
Cab Features:
Focuses on operational efficiency and safety; typically includes advanced diagnostics display, climate control, and communication systems, not consumer-grade infotainment.
Driver Assistance
Monitoring Systems:
Engine monitoring systems, payload monitoring, and vehicle health monitoring via integrated ECUs.
Connectivity
Telematics:
May include telematics capabilities for remote monitoring of machine health, performance, and location (depending on factory configuration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 500-1000 hours, depending on operating conditions and Komatsu recommendations.
Hydraulic Oil Change:
Varies, but often around 2000-4000 hours; filter changes are more frequent.
Fluid Specifications
Engine Oil Grade:
Refer to Cummins engine specifications for the specific K1850-C engine, typically SAE 15W-40 heavy-duty diesel engine oil.
Hydraulic Fluid Type:
Komatsu approved hydraulic oil, meeting specific viscosity and temperature requirements (e.g., ISO VG 46 or similar).
Coolant Type:
Heavy-duty ethylene glycol coolant with appropriate inhibitors for extreme temperature protection.
Known Issues
Common Wear Points:
Brake wear, suspension articulation points, hydraulic system seals, cooling system efficiency.
Electric Drive Maintenance:
Requires specialized knowledge for motor, generator, inverter, and control system diagnostics and maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd. is a Japanese multinational corporation that manufactures construction, mining, and industrial equipment.
Model Evolution
Segment:
The 730E is a significant player in the ultra-class rigid frame haul truck segment, competing in demanding mining environments.
Production
Production Period:
The 730E has been in production for several years, with continuous updates and variations. Manual likely covers a specific range of production years.
Manufacturing Location:
Likely manufactured in Komatsu's global manufacturing facilities specializing in heavy equipment.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Komatsu haul trucks are generally recognized for their robust design, reliability, and productivity in challenging mining operations, though specific awards for the 730E model are not publicly cataloged in this context.
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