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Komatsu 730E DUMP Truck with TROLLEY ASSIST Service Shop Repair Manual (A30225 and A30226)

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🏷️ Basic Information Identification Make: Komatsu Model: 730E Description: Articulated Dump Truck with Trolley Assist Codes Manual Part Numbers: A30225, A30226 👋 Introduction Market Position Segment: Large mining and heavy construction articulated dump trucks Target User: Maintenance personnel, service technicians, fleet managers in mining, quarrying, and heavy construction industries. Competitive Analysis Competitors: Caterpillar, Liebherr, Volvo Construction Equipment, Bell Equipment Key Features Vehicle Capability: High payload capacity, robust construction for extreme environments, advanced trolley assist for energy efficiency and reduced emissions on inclines. Manual Value Proposition: Provides essential, detailed technical information for effective maintenance and repair, ensuring maximum uptime and operational efficiency of the 730E with its specialized trolley assist system. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Assembly, Disassembly Special Features Covered: Trolley Assist System Page Count Total Estimated Pages: High volume (typical for heavy equipment service manuals, likely over 1000 pages across both part numbers) Manual Type Type: Service Shop Repair Manual Language Language: English (presumed standard for Komatsu service documentation) Format Format: Likely digital (PDF) for easy searching and access, potentially also available in print. Specific format not detailed but common for such manuals. 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, axles, differentials, final drives, cooling system, exhaust system Hydraulics: Steering system, braking system, hoist system, auxiliary hydraulic systems Electrical: Starting and charging system, lighting, instrumentation, diagnostic systems, trolley assist control system, wiring diagrams Chassis And Body: Frame, suspension, steering linkage, braking system components, body panels, dump body, cab structure, access systems Trolley Assist: Specific components, operation, troubleshooting, and maintenance of the trolley assist system Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid checks and changes, filter replacements Disassembly And Assembly: Complete procedures for all major components and systems Troubleshooting: Diagnostic procedures, fault codes, common problem identification and resolution Repair And Overhaul: Detailed instructions for component repair, rebuilding, and replacement Calibration And Adjustment: Procedures for system calibration and adjustments Technical Depth Depth: Comprehensive, covering from basic inspection to full component overhaul and system diagnostics. Suitable for certified technicians. Diagnostic Capabilities: Detailed diagnostic flowcharts, troubleshooting guides, and expected readings/values. Specialized Knowledge: Includes in-depth technical information specific to heavy-duty mining/construction equipment and advanced systems like trolley assist. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for digital viewing and printing. Searchable text is a common feature in professional manuals. Print Quality Print Quality: High resolution images and diagrams for clarity. Professional printing standards if physical copy. Binding Type Binding Type: If printed: Spiral-bound or perfect-bound for durability and ease of use in a workshop environment. Paper Type Paper Type: If printed: Heavy-duty, possibly coated paper to withstand grease and workshop conditions. ⚙️ Engine Specifications Primary Engine Make Model: Komatsu SSDA16V159E-1 (or similar Cummins QSK Series, common in large mining trucks) Configuration: V16, 4-stroke, turbocharged and aftercooled diesel engine Displacement: Approximately 60.5 liters (3,692 cubic inches) Power Output: Typically in the range of 1800-2200 HP (1342-1641 kW). Specific rating depends on configuration and emissions standards. Torque Output: Very high torque figures, often exceeding 7000 lb-ft (9490 Nm). Specific value is critical and found in manual. Fuel System Injection Type: High-pressure common rail direct injection Fuel Type: Diesel fuel Cooling System Type: Water-cooled, with large capacity radiator and fan system Emissions Control Features: Depending on model year and region: EGR (Exhaust Gas Recirculation), DOC (Diesel Oxidation Catalyst), DPF (Diesel Particulate Filter), SCR (Selective Catalytic Reduction) systems may be present. 🔧 Transmission Standard Type: Komatsu Advanced Automatic Transmission (or similar heavy-duty off-highway automatic transmission like Allison) Gears: Typically 7 or 8 forward gears and 1 or 2 reverse gears Features Electronic Control: Electronically controlled for optimized shifting and performance, integrated with trolley assist system logic. Retarder: Integrated engine and transmission retarder for downhill braking and speed control. Fluid Specification Transmission Oil Type: Specific heavy-duty automatic transmission fluid (e.g., CAT TO-4, Allison TES 295, or Komatsu specific fluids). Manual will specify exact type and viscosity. 📐 Dimensions Exterior Length: Approximately 9.8 - 10.5 meters (32 - 34.5 feet) Width: Approximately 4.5 - 5 meters (14.7 - 16.4 feet) Height: Approximately 4.5 - 5 meters (14.7 - 16.4 feet) to top of cab Cargo Body Capacity Heaped: Approximately 39 - 44 cubic meters (51 - 57.5 cubic yards) Weights Operating Weight: Approximately 100,000 - 120,000 kg (220,000 - 265,000 lbs) Payload Capacity: Approximately 100 - 110 US tons (90.7 - 99.8 metric tons) Tire Size Tire Size: Typically 33.00R51 or similar heavy-duty off-road tires. Wheel Bolt Pattern Bolt Pattern: Specific to wheel hub and brake assembly, requires manual verification. 🛡️ Safety Features Ratings Safety Standards: Designed to meet rigorous mining and construction safety standards. Manual will detail specific safety features and compliance. Active Features Braking System: Full hydraulic braking system with multiple independent circuits, fail-safe parking brake, retarder system. Steering System: Hydrostatic power steering with emergency steering capability. Passive...
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Komatsu 730E DUMP Truck with TROLLEY ASSIST Service Shop Repair Manual (A30225 and A30226)
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
730E
Description:
Articulated Dump Truck with Trolley Assist
Codes
Manual Part Numbers:
A30225, A30226
👋 Introduction
Market Position
Segment:
Large mining and heavy construction articulated dump trucks
Target User:
Maintenance personnel, service technicians, fleet managers in mining, quarrying, and heavy construction industries.
Competitive Analysis
Competitors:
Caterpillar, Liebherr, Volvo Construction Equipment, Bell Equipment
Key Features
Vehicle Capability:
High payload capacity, robust construction for extreme environments, advanced trolley assist for energy efficiency and reduced emissions on inclines.
Manual Value Proposition:
Provides essential, detailed technical information for effective maintenance and repair, ensuring maximum uptime and operational efficiency of the 730E with its specialized trolley assist system.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Assembly, Disassembly
Special Features Covered:
Trolley Assist System
Page Count
Total Estimated Pages:
High volume (typical for heavy equipment service manuals, likely over 1000 pages across both part numbers)
Manual Type
Type:
Service Shop Repair Manual
Language
Language:
English (presumed standard for Komatsu service documentation)
Format
Format:
Likely digital (PDF) for easy searching and access, potentially also available in print. Specific format not detailed but common for such manuals.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, axles, differentials, final drives, cooling system, exhaust system
Hydraulics:
Steering system, braking system, hoist system, auxiliary hydraulic systems
Electrical:
Starting and charging system, lighting, instrumentation, diagnostic systems, trolley assist control system, wiring diagrams
Chassis And Body:
Frame, suspension, steering linkage, braking system components, body panels, dump body, cab structure, access systems
Trolley Assist:
Specific components, operation, troubleshooting, and maintenance of the trolley assist system
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes, filter replacements
Disassembly And Assembly:
Complete procedures for all major components and systems
Troubleshooting:
Diagnostic procedures, fault codes, common problem identification and resolution
Repair And Overhaul:
Detailed instructions for component repair, rebuilding, and replacement
Calibration And Adjustment:
Procedures for system calibration and adjustments
Technical Depth
Depth:
Comprehensive, covering from basic inspection to full component overhaul and system diagnostics. Suitable for certified technicians.
Diagnostic Capabilities:
Detailed diagnostic flowcharts, troubleshooting guides, and expected readings/values.
Specialized Knowledge:
Includes in-depth technical information specific to heavy-duty mining/construction equipment and advanced systems like trolley assist.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for digital viewing and printing. Searchable text is a common feature in professional manuals.
Print Quality
Print Quality:
High resolution images and diagrams for clarity. Professional printing standards if physical copy.
Binding Type
Binding Type:
If printed: Spiral-bound or perfect-bound for durability and ease of use in a workshop environment.
Paper Type
Paper Type:
If printed: Heavy-duty, possibly coated paper to withstand grease and workshop conditions.
⚙️ Engine Specifications
Primary Engine
Make Model:
Komatsu SSDA16V159E-1 (or similar Cummins QSK Series, common in large mining trucks)
Configuration:
V16, 4-stroke, turbocharged and aftercooled diesel engine
Displacement:
Approximately 60.5 liters (3,692 cubic inches)
Power Output:
Typically in the range of 1800-2200 HP (1342-1641 kW). Specific rating depends on configuration and emissions standards.
Torque Output:
Very high torque figures, often exceeding 7000 lb-ft (9490 Nm). Specific value is critical and found in manual.
Fuel System
Injection Type:
High-pressure common rail direct injection
Fuel Type:
Diesel fuel
Cooling System
Type:
Water-cooled, with large capacity radiator and fan system
Emissions Control
Features:
Depending on model year and region: EGR (Exhaust Gas Recirculation), DOC (Diesel Oxidation Catalyst), DPF (Diesel Particulate Filter), SCR (Selective Catalytic Reduction) systems may be present.
🔧 Transmission
Standard
Type:
Komatsu Advanced Automatic Transmission (or similar heavy-duty off-highway automatic transmission like Allison)
Gears:
Typically 7 or 8 forward gears and 1 or 2 reverse gears
Features
Electronic Control:
Electronically controlled for optimized shifting and performance, integrated with trolley assist system logic.
Retarder:
Integrated engine and transmission retarder for downhill braking and speed control.
Fluid Specification
Transmission Oil Type:
Specific heavy-duty automatic transmission fluid (e.g., CAT TO-4, Allison TES 295, or Komatsu specific fluids). Manual will specify exact type and viscosity.
📐 Dimensions
Exterior
Length:
Approximately 9.8 - 10.5 meters (32 - 34.5 feet)
Width:
Approximately 4.5 - 5 meters (14.7 - 16.4 feet)
Height:
Approximately 4.5 - 5 meters (14.7 - 16.4 feet) to top of cab
Cargo
Body Capacity Heaped:
Approximately 39 - 44 cubic meters (51 - 57.5 cubic yards)
Weights
Operating Weight:
Approximately 100,000 - 120,000 kg (220,000 - 265,000 lbs)
Payload Capacity:
Approximately 100 - 110 US tons (90.7 - 99.8 metric tons)
Tire Size
Tire Size:
Typically 33.00R51 or similar heavy-duty off-road tires.
Wheel Bolt Pattern
Bolt Pattern:
Specific to wheel hub and brake assembly, requires manual verification.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet rigorous mining and construction safety standards. Manual will detail specific safety features and compliance.
Active Features
Braking System:
Full hydraulic braking system with multiple independent circuits, fail-safe parking brake, retarder system.
Steering System:
Hydrostatic power steering with emergency steering capability.
Passive Features
Cab Design:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab with excellent visibility.
Fire Suppression:
Optional or integrated fire suppression systems (e.g., Ansul) may be specified. Manual will cover their maintenance.
Lighting And Visibility:
Comprehensive work lights, road lights, and safety beacons.
💡 Technology Features
Infotainment
Cab Features:
While primarily a work machine, cabs are typically equipped with robust instrumentation, operational status displays, and potentially communication systems. Advanced infotainment is not a focus.
Driver Assistance
Trolley Assist:
Integrated system allowing the truck to draw power from overhead electrical lines on inclines, reducing diesel consumption and emissions, and potentially boosting power. This is a key technological feature.
Payload Monitoring:
On-board payload weighing systems are common for optimizing load cycles.
Connectivity
Telematics Capability:
Likely equipped with telematics systems for remote monitoring of performance, diagnostics, and operational data (e.g., Komatsu's KOMTRAX or similar). Manual will cover diagnostic interfaces.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Typically 250-500 hours, depending on operating conditions and oil analysis. Manual will provide precise intervals and procedures.
Transmission Oil And Filter:
Typically 1000-2000 hours for fluid and filter changes. Crucial for longevity, manual will specify.
Hydraulic Fluid And Filter:
Similar to transmission, typically 1000-2000 hours. Contamination control is paramount.
Greasing Points:
Daily or weekly greasing of pivot points, suspension components, and articulation joints as per lubrication chart.
Fluid Specifications
Engine Oil Spec:
API CJ-4 or higher, SAE 15W-40 or 10W-30 (for cold weather). Exact Komatsu specification required.
Coolant Spec:
Heavy-duty diesel engine coolant with extended life additives (ELC), typically a 50/50 mix with de-ionized water.
Brake Fluid Spec:
DOT 3 or DOT 4 heavy-duty brake fluid, or specific hydraulic oil if system utilizes it. Manual will specify.
Known Issues
Common Wear Items:
Brake components, suspension bushings, articulation bearings, cooling system components, electrical connectors in harsh environments.
Trolley Assist Challenges:
Pantograph wear, electrical contact issues, control system sensitivity, inverter faults. Manual will detail troubleshooting.
📚 Vehicle History
Brand Heritage
Brand Specialization:
Komatsu is a leading global manufacturer of construction, mining, and industrial equipment, known for its durability and innovation.
Model Evolution
730E Development:
The 730E is a highly successful model in Komatsu's rigid and articulated dump truck line, representing their commitment to large-capacity haulage. The trolley assist variant addresses specific operational demands for reduced environmental impact and cost in certain applications.
Production
Manufacturing Locations:
Komatsu heavy equipment is manufactured globally, with significant production facilities in Japan, North America, and Europe. Specific model assembly location may vary.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Komatsu's large mining trucks are widely recognized for their reliability, productivity, and innovation in the heavy-duty sector. Specific awards for the 730E or its trolley assist variant are not publicly detailed but its market presence indicates strong industry acceptance.
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