🏷️ Basic Information Identification Make: Komatsu Model: 830E-AC Product Type: Field Assembly Manual Serial Number Range: A30043 - A30108 Generation Generation: Specific to serial number range 👋 Introduction Market Position Vehicle Type: Heavy-duty Mining Dump Truck Competitive Analysis Competitors: Caterpillar 777, BelAZ 7555, Hitachi EH4000 Key Features Application: Designed for large-scale mining and heavy construction operations Design Philosophy: Emphasis on robust design for harsh mining environments and ease of field assembly. 📋 Manual Details Coverage Areas Manual Content: Field Assembly, Parts Installation, Adjustment, Post-Assembly Maintenance Scope: Covers the entire field assembly process from component receipt to final operational readiness. Page Count Total Pages: 338 Manual Type Type: Field Assembly Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Chassis: Chassis Assembly Procedures Dump Body: Dump Body Assembly Procedures Major Components: Truck Components and Specifications Procedures Included Assembly: Step-by-step Field Assembly Procedures Installation: Parts Installation Instructions Adjustment: Post-assembly Adjustment Procedures Maintenance: Post-assembly Maintenance Procedures Welding: Field Welding for Assembly or Repair Checkout: Final Checkout Procedures Technical Depth Depth: Comprehensive Field Assembly and initial operational checks Welding Procedures: Specific guidance on field welding for assembly and repairs, indicating a practical, on-site focus. Preparation Procedures: Detailed guidance on receiving and preparing the truck components for assembly. Parts Identification Component Listing: Details on truck components and their specifications 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android Software Requirement: Adobe PDF Reader Print Quality Completeness: 100% Complete and Intact, No Missing/Corrupt Pages Searchability: Bookmarked and Searchable Digital Manipulation: User can print entire manual or specific sections as needed. Binding Type Digital Format Features: Downloadable, Burnable to CD-ROM, Viewable on any Computer, Zoomable, Printable ⚙️ Engine Specifications Primary Engine Engine Make: Cummins (likely KTA38-C or similar for this era) Performance Estimated Horsepower: Approx. 1065 hp (Varies by specific engine configuration) Estimated Torque: Approx. 3000 lb-ft (Varies by specific engine configuration) Fuel System Fuel Type: Diesel Engine Model Example Engine Model: Cummins KTA38-C (common for this size class) 🔧 Transmission Standard Transmission Type: Komatsu Advanced Transmission (likely an electronically controlled automatic power shift transmission) Features Transmission Control: Electronically controlled for optimal performance and fuel efficiency Gear Selection: Automatic gear selection with manual override capabilities for specific operational needs. 📐 Dimensions Exterior Length: Approx. 13.2 meters (43 ft 4 in) Width: Approx. 7.3 meters (23 ft 11 in) Height: Approx. 5.3 meters (17 ft 5 in) Wheelbase: Approx. 5.4 meters (17 ft 9 in) Cargo Payload Capacity: Approx. 110 metric tons (121 US tons) Weights Operating Weight: Approx. 95 metric tons (210,000 lbs) Major Component Weights: Detailed in manual appendix 🛡️ Safety Features Ratings Design Focus: Operator safety and operational stability in extreme conditions Active Features Braking System: Multi-disc wet brakes with retarder Steering System: Hydro-steering system for maneuverability. Passive Features Operator Station: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab 💡 Technology Features Infotainment Vehicle Control System: Advanced vehicle management system for monitoring and diagnostics. Driver Assistance Payload Monitoring: Integrated payload measurement system for optimizing haulage efficiency. Connectivity Telematics Potential: While not explicitly stated in product info, modern mining trucks typically support telematics for remote monitoring and fleet management. 🔧 Maintenance Service Intervals Scheduled Maintenance: Detailed within the manual's 'Adjustment and Maintenance Procedure' sections. Fluid Specifications Engine Oil Type: Specific grade and API classification detailed in manual (e.g., SAE 15W-40, API CJ-4) Hydraulic Fluid Type: Specific type and viscosity grade detailed in manual Coolant Type: Heavy-duty diesel engine coolant (e.g., OAT or HOAT) Known Issues Common Wear Items: Brake components, powertrain wear, hydraulic system seals, electrical connections (typical for heavy-duty equipment) Assembly Related: Potential issues related to incorrect torque values, improper hydraulic line connections, and electrical harness routing. Preventative Maintenance Importance Of Assembly: Correct field assembly is critical for longevity and preventing premature wear or failure of components. Fluid Capacities Engine Oil Capacity: Detailed in the manual's maintenance section (typically in excess of 15 gallons) Hydraulic System Capacity: Detailed in the manual's maintenance section (typically over 200 gallons) 📚 Vehicle History Brand Heritage Manufacturer: Komatsu Ltd. is a Japanese multinational corporation that manufactures construction, mining, and industrial equipment. Model Evolution 830E Series: The 830E series represents a significant line of large mining haul trucks developed by Komatsu to meet the demands of the global mining industry. Production Manufacturing Origin: Primarily manufactured by Komatsu, with potential assembly in various global locations. 🏆 Awards & Recognition Recognitions Industry Standing: Komatsu is consistently recognized as a leading manufacturer in the heavy equipment sector.