🏷️ Basic Information Identification Make: Komatsu Model: 930E-2 Dump Truck Serial Number Range: A30121 - A30155 Engine Model: CUMMINS QSK-60 👋 Introduction Market Position Vehicle Type: Large Mining / Heavy Duty Dump Truck Competitive Analysis Key Competitors: Caterpillar 797 Series, Liebherr T 284, Hitachi EH4000AC-3 Key Features Purpose: Designed for high-volume, heavy-duty material transport in mining and construction operations. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Maintenance, Troubleshooting Page Count Total Pages: 915 Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered General Information: Included Structures: Included Engine Systems: Comprehensive coverage of the Cummins QSK-60 engine Electric System Non Propulsion: 24 VDC (Non-Propulsion Systems) Electric Propulsion And Control: Detailed coverage of electric drive systems and controls Drive Axle Spindles And Wheels: Included Hydra Ii Suspensions: Included Brake Circuit: Included Hydraulic System: Included Operator Cab: Included Lubrication And Service: Included System Schematics: Included Procedures Included Assembly: Included Disassembly: Included Servicing: Included Diagnosing: Included Technical Maintenance: Included Troubleshooting: Included Technical Depth Depth: Comprehensive step-by-step operations, diagrams, and actual photo illustrations 📊 Manual Specifications File Format Quality: High-quality PDF, searchable, bookmarked Printability: Printable pages Compatibility: All versions of Windows & Mac, Linux OS, iPhone, iPad, Android, etc. Print Quality Content Integrity: 100% complete and intact, no missing/corrupt pages/sections Binding Type Delivery Method: Instant Download (PDF) Paper Type Storage Options: Saves to hard drive, can be burned to CD-ROM ⚙️ Engine Specifications Primary Engine Manufacturer Model: Cummins QSK-60 Performance Configuration: 16-cylinder, four-stroke, turbo-charged and aftercooled diesel engine Fuel System Injection Type: High-pressure common rail (HPCR) Cooling System Type: Liquid-cooled, with aftercooling Emission Controls Standards: Meets relevant Tier emission standards depending on region/configuration (specifics in manual) 🔧 Transmission Standard Type: AC Electric Drive (AC powertrains are standard for this class of truck) Features Control System: Advanced electronic control system for optimal power delivery and traction control. 📐 Dimensions Exterior Length: Approx. 28-30 meters (loaded) Width: Approx. 9-10 meters Height: Approx. 6-7 meters (to top of cab) Weights Gross Vehicle Weight: Upwards of 500,000 kg (Gross Vehicle Weight Rating - GVWR) Payload Capacity: Approx. 300-320 metric tons 🛡️ Safety Features Ratings Design Considerations: Built to rigorous mining safety standards, including ROPS/FOPS for operator protection. Active Features Braking System: Dynamic braking (via electric drive motors) and conventional hydraulic service brakes Passive Features Operator Environment: Enclosed, climate-controlled cab with advanced visibility and safety features. 💡 Technology Features Infotainment Cab Features: While not a typical 'infotainment' system, the cab features advanced instrumentation, diagnostic displays, and operator interface for monitoring all vehicle systems. Driver Assistance Control Systems: Advanced traction control, integrated payload monitoring, and diagnostic systems. Connectivity Diagnostics: On-board diagnostics (OBD) and potential for remote monitoring capabilities (depending on site implementation). 🔧 Maintenance Service Intervals Engine Oil Change: Specific intervals detailed in manual based on operating hours and conditions (typically in the hundreds of hours). Hydraulic Fluid Change: Specific intervals detailed in manual (typically thousands of hours). Fluid Specifications Engine Oil: Refer to Cummins QSK-60 specifications for approved SAE viscosity grades and API service categories (e.g., SAE 15W-40, API CJ-4 or equivalent). Hydraulic Fluid: Komatsu Hydraulic Oil specification or equivalent anti-wear hydraulic fluid meeting ISO VG 46 or 68 (specific grade and type in manual). Coolant: Ethylene Glycol based coolant with appropriate corrosion inhibitors, meeting Komatsu specifications (typically 50/50 mix with deionized water). Known Issues Typical Wear Items: Brake pads, hydraulic hoses, engine filters, electrical connectors, suspension accumulators (specific common issues and troubleshooting guidance are a core part of the manual). Lubrication Points Coverage: Detailed lubrication chart and procedures for all major components and pivot points. 📚 Vehicle History Brand Heritage Komatsu Mining Division: Komatsu has a long-standing reputation in heavy equipment manufacturing, particularly in mining. The 930E series is a successor to previous large electric drive haul trucks. Model Evolution 930E Series: The 'E' designation typically refers to Electric Drive. The 930E-2 represents an evolution of the 930E model, incorporating technological advancements. 🏆 Awards & Recognition Recognitions Industry Standing: Komatsu 930E series is recognized as a benchmark in the ultra-class mining truck segment for its reliability and performance.