🏷️ Basic Information Identification Make: Komatsu Model: 930E-4 DUMP TRUCK Codes Serial Number Range: A30693 - A30748 Engine Emissions Tier: Tier II 👋 Introduction Market Position Category: Heavy-duty mining/construction haul truck Target User: Maintenance technicians, mechanics, service engineers, fleet managers Competitive Analysis Key Competitors: Caterpillar (e.g., 797 series), Liebherr (e.g., T 284), BelAZ (e.g., 75710) Key Features Vehicle Purpose: High-capacity material transport in mining and large-scale construction applications Manual Value Proposition: Provides essential, in-depth knowledge for efficient and safe operation, maintenance, and repair, minimizing downtime. 📋 Manual Details Coverage Areas Primary Coverage: Service, Shop Repair, Maintenance, Assembly, Disassembly Page Count Estimated Page Count: Extensive (typical for a complete service manual for heavy equipment) Manual Type Type: Service Shop Repair Manual Language Language: English (assumed based on product description) Format Format: Likely Digital (PDF) or Printed Book 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Axle, Differential, Wheel Hubs Hydraulic Systems: Hoist system, Steering system, Braking system, Cooling fan system, Auxiliary systems Electrical System: ECMS (Engine Control Modules), AC/DC electrical components, Wiring diagrams, Troubleshooting diagnostic codes Braking System: Service brakes, Parking brakes, Retarders, Control valves, Hydraulic circuits Steering System: Hydraulic steering components, Steering control valve, Steering cylinders Chassis And Body: Frame, Suspension (front and rear), Body panels, Dump body assembly, Cab assembly, Access systems Cooling System: Radiator, Fan, Water pump, Coolant circuits Lubrication System: Engine oil system, Transmission oil system, Hydraulic oil system, Grease points Pneumatic System: Air brake system, Air starter system, Air suspension (if applicable) Procedures Included Preventative Maintenance: Scheduled maintenance checks, Lubrication schedules, Filter replacement procedures Troubleshooting: Diagnostic flowcharts, Symptom-based troubleshooting, Error code interpretation Disassembly And Assembly: Step-by-step procedures for major components and systems Repair And Rebuild: Detailed instructions for component repair and overhaul Calibration And Adjustment: Procedures for adjusting linkages, sensors, and control systems Technical Depth Depth: Comprehensive: Covers everything from basic operator checks to complete engine and hydraulic system rebuilds, including advanced diagnostics and schematics. 📊 Manual Specifications File Format Digital Format: PDF (most common for this type of manual, often with searchable text) Print Quality Print Quality: High-resolution, suitable for clear reproduction of diagrams and text. Binding Type Physical Binding: Coil-bound or perfect-bound for ease of use in a workshop environment (if printed). Paper Type Physical Paper: Durable, coated paper stock to withstand workshop conditions (if printed). ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Cummins Engine Model: QSK60 Engine Type: 16-cylinder, V-type, turbocharged and aftercooled diesel engine Engine Displacement: 60.0 Liters (3661 cu. in.) Performance Gross Horsepower: 1660 HP (1238 kW) @ 1800 RPM (typical for this model and engine variant) Peak Torque: 6,900 lb-ft (9,350 Nm) or higher (specific value varies, manual will confirm) Fuel System Fuel System Type: High-pressure common rail fuel injection system Fuel Type: Diesel fuel (e.g., ASTM D975 No. 2-D) Lubrication System Engine Oil Capacity: Approx. 72 Liters (19 US gallons) - check manual for exact specification Engine Oil Specification: API CJ-4 or equivalent heavy-duty diesel engine oil (e.g., SAE 15W-40) Cooling System Coolant Capacity: Approx. 160 Liters (42 US gallons) - check manual for exact specification Coolant Type: Heavy-duty organic acid technology (OAT) coolant with extended life (e.g., ethylene glycol-based) 🔧 Transmission Standard Transmission Type: AC Electric Drive (Dynamic Braking System) Transmission Components: AC traction motors (typically two), AC generators driven by the engine, power inverters, rectifiers, control systems Features Drive System Description: Hybrid-like system where the engine drives generators that power electric motors for propulsion. Offers excellent torque and gradeability. Dynamic Braking: Regenerative braking capabilities that convert kinetic energy back into electrical energy, reducing wear on friction brakes. 📐 Dimensions Exterior Overall Length: Approx. 14.6 m (47.9 ft) - check manual for exact figure Overall Width: Approx. 9.7 m (31.8 ft) - check manual for exact figure Overall Height: Approx. 6.5 m (21.3 ft) - check manual for exact figure Wheelbase: Approx. 6.2 m (20.3 ft) - check manual for exact figure Cargo Rated Payload Capacity: 326 metric tons (360 US tons) - check manual for exact figure Dump Body Volume Heaped: Approx. 140-180 m³ (183-235 cu. yd.) - check manual for exact figure Weights Operating Weight: Approx. 240,000 - 260,000 kg (529,000 - 573,000 lb) - check manual for exact figure Gross Vehicle Weight Rating Gvwr: Approx. 560,000 - 580,000 kg (1,235,000 - 1,279,000 lb) - check manual for exact figure 🛡️ Safety Features Ratings Operational Safety Focus: Emphasis on braking performance, stability, operator visibility, and emergency systems. Active Features Braking System: Full hydraulic, multi-disc service brakes with dynamic braking and fail-safe parking brake. Traction Control: Integrated into the electric drive system for enhanced traction on slippery surfaces. Passive Features Operator Cab Design: ROPS (Roll-Over Protective Structure) compliant cab, designed for excellent visibility and operator comfort/safety. Fire Suppression System: Often equipped with an automatic fire suppression system for engine and hydraulic compartments. 💡 Technology Features Infotainment...
Step-by-step procedures for major components and systems
Repair And Rebuild:
Detailed instructions for component repair and overhaul
Calibration And Adjustment:
Procedures for adjusting linkages, sensors, and control systems
Technical Depth
Depth:
Comprehensive: Covers everything from basic operator checks to complete engine and hydraulic system rebuilds, including advanced diagnostics and schematics.
📊 Manual Specifications
File Format
Digital Format:
PDF (most common for this type of manual, often with searchable text)
Print Quality
Print Quality:
High-resolution, suitable for clear reproduction of diagrams and text.
Binding Type
Physical Binding:
Coil-bound or perfect-bound for ease of use in a workshop environment (if printed).
Paper Type
Physical Paper:
Durable, coated paper stock to withstand workshop conditions (if printed).
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Cummins
Engine Model:
QSK60
Engine Type:
16-cylinder, V-type, turbocharged and aftercooled diesel engine
Engine Displacement:
60.0 Liters (3661 cu. in.)
Performance
Gross Horsepower:
1660 HP (1238 kW) @ 1800 RPM (typical for this model and engine variant)
Peak Torque:
6,900 lb-ft (9,350 Nm) or higher (specific value varies, manual will confirm)
Fuel System
Fuel System Type:
High-pressure common rail fuel injection system
Fuel Type:
Diesel fuel (e.g., ASTM D975 No. 2-D)
Lubrication System
Engine Oil Capacity:
Approx. 72 Liters (19 US gallons) - check manual for exact specification
Engine Oil Specification:
API CJ-4 or equivalent heavy-duty diesel engine oil (e.g., SAE 15W-40)
Cooling System
Coolant Capacity:
Approx. 160 Liters (42 US gallons) - check manual for exact specification
Coolant Type:
Heavy-duty organic acid technology (OAT) coolant with extended life (e.g., ethylene glycol-based)
🔧 Transmission
Standard
Transmission Type:
AC Electric Drive (Dynamic Braking System)
Transmission Components:
AC traction motors (typically two), AC generators driven by the engine, power inverters, rectifiers, control systems
Features
Drive System Description:
Hybrid-like system where the engine drives generators that power electric motors for propulsion. Offers excellent torque and gradeability.
Dynamic Braking:
Regenerative braking capabilities that convert kinetic energy back into electrical energy, reducing wear on friction brakes.
📐 Dimensions
Exterior
Overall Length:
Approx. 14.6 m (47.9 ft) - check manual for exact figure
Overall Width:
Approx. 9.7 m (31.8 ft) - check manual for exact figure
Overall Height:
Approx. 6.5 m (21.3 ft) - check manual for exact figure
Wheelbase:
Approx. 6.2 m (20.3 ft) - check manual for exact figure
Cargo
Rated Payload Capacity:
326 metric tons (360 US tons) - check manual for exact figure
Approx. 240,000 - 260,000 kg (529,000 - 573,000 lb) - check manual for exact figure
Gross Vehicle Weight Rating Gvwr:
Approx. 560,000 - 580,000 kg (1,235,000 - 1,279,000 lb) - check manual for exact figure
🛡️ Safety Features
Ratings
Operational Safety Focus:
Emphasis on braking performance, stability, operator visibility, and emergency systems.
Active Features
Braking System:
Full hydraulic, multi-disc service brakes with dynamic braking and fail-safe parking brake.
Traction Control:
Integrated into the electric drive system for enhanced traction on slippery surfaces.
Passive Features
Operator Cab Design:
ROPS (Roll-Over Protective Structure) compliant cab, designed for excellent visibility and operator comfort/safety.
Fire Suppression System:
Often equipped with an automatic fire suppression system for engine and hydraulic compartments.
💡 Technology Features
Infotainment
Operator Interface:
Focus on operational data display, diagnostic information, and system controls rather than traditional infotainment features.
Driver Assistance
Vehicle Management System:
Advanced onboard computer system (VHMS) for monitoring performance, diagnostics, and providing operational data.
Connectivity
Diagnostic Ports:
Provides access to diagnostic information and system parameters for troubleshooting and data logging.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Typically every 250-500 operating hours, depending on operating conditions and oil analysis results. Manual will specify.
Hydraulic Oil And Filter Change:
Typically every 1000-2000 operating hours, with emphasis on regular fluid analysis.
Transmission Fluid And Filter Change:
Electric drive systems have fewer fluid change requirements compared to mechanical transmissions, but generators and motors require inspection and potential maintenance. Manual will detail.
Fluid Specifications
Hydraulic Fluid Type:
ISO VG 46 or VG 68 anti-wear hydraulic fluid, depending on ambient temperature. Manual will specify exact grade and Komatsu approval.
Fluid Capacities
Hydraulic System Capacity:
Significantly large, potentially over 1000 Liters (264 US gallons). Manual required for exact capacity.
Known Issues
Common Wear Items:
Brake components, hydraulic hoses and cylinders, engine mounts, suspension components, electrical connectors in harsh environments.
Electric Drive Specifics:
Maintenance of generators, traction motors, and power electronics requires specialized knowledge and diagnostic tools. Manual is crucial for this.
Technical Tips
Fluid Analysis:
Regular oil and coolant analysis is critical for predictive maintenance and identifying potential issues before they lead to failure.
📚 Vehicle History
Brand Heritage
Komatsu Legacy:
Komatsu is a globally recognized manufacturer of construction and mining equipment, known for robust and reliable machinery.
Model Evolution
930E Series Development:
The 930E series represents Komatsu's advancements in ultra-class haul trucks, integrating electric drive technology for improved efficiency and performance over mechanically driven counterparts.
Production
Manufacturing Location:
Typically manufactured in Komatsu's global facilities specializing in heavy equipment.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Komatsu's ultra-class haul trucks are generally recognized for their productivity, reliability, and technological innovation in the mining sector.
Ratings
Operational Efficiency:
Electric drive systems are favored for their efficiency and performance advantages, especially on large gradients.
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