🏷️ Basic Information Identification Make: Komatsu Model: HD465-3 Vehicle Type: Dump Truck Serial Number Applicability: SN: 2001 and up 👋 Introduction Market Position Industry Segment: Heavy-duty off-highway mining and construction equipment. Competitive Analysis Key Competitors: Caterpillar (e.g., 777 series), Hitachi (e.g., EH3500AC), Liebherr (e.g., T 284), Bell Trucks. Key Features Operational Capacity: Designed for large-scale mining and construction site hauling with significant payload capacity. Durability And Reliability: Built with robust construction for demanding operational environments. Performance Focus: Emphasis on power, efficiency, and operator comfort for long work cycles. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete factory service repair manual for the Komatsu HD465-3 Dump Truck. Page Count Estimated Page Count: Extensive (exact count not specified in provided text, but implied to be comprehensive) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (assumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Systems: Engine diagnostics and repair, transmission system maintenance and overhaul, drivetrain components (axles, differentials). Hydraulic Systems: Hydraulic circuit diagrams, pump and valve troubleshooting, cylinder and hose repair, dump body lifting system. Electrical Systems: Wiring diagrams, starter and charging system, lighting, instrumentation, control unit diagnostics. Chassis And Suspension: Frame inspection and repair, suspension components (if applicable), steering system. Braking Systems: Brake component identification, service and repair procedures, hydraulic brake system troubleshooting. Operator Station: Cab interior systems, controls, seat, HVAC (if applicable). Procedures Included Maintenance Procedures: Scheduled maintenance intervals, lubrication points, fluid checks and changes. Troubleshooting Guides: Diagnostic flowcharts for common issues, symptom-based troubleshooting. Repair Instructions: Step-by-step disassembly, assembly, and overhaul procedures for major components. Component Rebuild: Detailed procedures for rebuilding engine, transmission, hydraulic pumps, and cylinders. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including troubleshooting of electronic control units (ECUs) and sensors. Specification Data: Torque specifications, clearances, tolerances, pressures, and fluid capacities. Diagnostic Tools: Information on required special tools and diagnostic equipment. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable quality with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SAA6D140E-3 (common for this class, specific confirmation in manual) Engine Type: Turbocharged, Aftercooled, Direct Injection, Diesel Performance Gross Horsepower: Approx. 510-520 HP (specifications to be confirmed in manual) Peak Torque: Approx. 1,700-1,800 lb-ft (specifications to be confirmed in manual) Fuel System Fuel Injection Type: Common Rail or Electronic Unit Injection (UEC/HEUI - to be confirmed in manual) Fuel Type: Diesel Emissions Compliance Emissions Standards: Tier II or equivalent, depending on production region and year (to be confirmed in manual). 🔧 Transmission Standard Transmission Type: Komatsu Heavy-Duty Automatic Transmission (Torque Converter type) Number Of Speeds: Typically 5 or 6 forward speeds and 1 or 2 reverse speeds (to be confirmed in manual). Features Transmission Control: Electronic shift control with auto-shift functionality. Cooling System: Integrated transmission oil cooling system. Fluid Specifications Transmission Fluid Type: Komatsu Genuine Transmission Oil or equivalent Dexterity approved fluid (e.g., CAT TO-4, Allison C-4 specification - precise spec in manual). Fluid Capacity Transmission Fluid Capacity: Approximately 30-40 Liters (to be confirmed in manual). 📐 Dimensions Exterior Overall Length: Approx. 9.5 - 10.5 meters (typical for this class, precise spec in manual). Overall Width: Approx. 4.0 - 4.5 meters (typical for this class, precise spec in manual). Overall Height: Approx. 4.0 - 4.5 meters (typical for this class, precise spec in manual). Cargo Payload Capacity: Approx. 45 - 50 metric tons (to be confirmed in manual). Body Volume Heaped: Approx. 30-35 cubic meters (to be confirmed in manual). Weights Operating Weight: Approx. 35 - 40 metric tons (to be confirmed in manual). Gross Vehicle Weight: Approx. 80 - 90 metric tons (to be confirmed in manual). 🛡️ Safety Features Ratings Safety Standards: Compliant with relevant ISO and industry safety standards for heavy equipment. Active Features Braking System Type: Full hydraulic, dual-circuit service brakes with automatic parking brake. Retarder System: Integrated engine exhaust retarder and transmission retarder for downhill speed control. Passive Features Operator Cab Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab. Visibility: Designed for good all-around visibility, often with optional camera systems. 💡 Technology Features Infotainment Operator Interface: Basic but functional operator controls with clear instrumentation and warning lights. Driver Assistance Payload Monitoring: May include optional payload monitoring systems. Telematics: Basic telematics or diagnostic ports for data logging, depending on initial configuration. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours (specific interval in manual). Hydraulic Oil Change: Typically every 1000-2000 operating hours (specific interval in manual). Fluid Specifications Engine Oil Type: Komatsu Genuine Engine Oil or API CI-4/CJ-4 (or equivalent for the era) SAE 15W-40 (precise spec in manual). Coolant Type: Komatsu Genuine Long Life Coolant (LLC) or equivalent ethylene glycol based coolant with corrosion inhibitors...