🏷️ Basic Information Identification Make: Komatsu Model: HD605-7 Codes Serial Number Prefix Hd465-7: 7001 and up Serial Number Prefix Hd605-7: 7001 and up 👋 Introduction Market Position Category: Heavy Construction Equipment, Mining Dump Trucks Competitive Analysis Class: Large Capacity Rigid Frame Dump Trucks Key Features Efficiency Enhancement: Designed to save time and avoid costly mistakes through step-by-step instructions and clear illustrations. Technical Accuracy: Provides all necessary specifications and tolerances for accurate repairs and maintenance. Comprehensiveness: Covers fault finding, repair, and overhaul of all major systems and components. 📋 Manual Details Coverage Areas Primary Coverage: Komatsu HD465-7 and HD605-7 Mining Dump Trucks Engine Coverage Note: Engine details for SAA6D170E-3 engine are covered in a separate 170-3 Series Engine Shop Manual, but this manual references engine information. Page Count Total Pages: 1271 Manual Type Type: Factory Service Manual / Shop Manual Language Language: English (Assumed, typical for factory service manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Includes detailed repair and overhaul procedures for the engine, transmission, and related driveline components. Hydraulics: Comprehensive coverage of hydraulic systems, including steering, hoist, brake, and auxiliary systems, with component descriptions and troubleshooting. Electrical: Detailed electrical system schematics, component identification, wiring diagrams, and troubleshooting procedures for all electrical functions. Chassis And Frame: Procedures for inspection, repair, and maintenance of the truck chassis, frame, suspension, and steering linkages. Braking System: In-depth coverage of the braking system, including components, operation, maintenance, and troubleshooting for optimal safety. Body And Cab: Information related to the truck body, dump bed, and operator's cab, including access and disassembly procedures for maintenance. Procedures Included Maintenance: Step-by-step instructions for routine maintenance tasks, lubrication, fluid changes, and inspections. Troubleshooting: Extensive fault-finding guides and diagnostic procedures for identifying and resolving various operational issues. Repair: Detailed instructions for component repair, including disassembly, inspection, part replacement, and reassembly. Overhaul: Comprehensive overhaul procedures for major components and systems, ensuring complete restoration of functionality. Disassembly And Assembly: Clear instructions for dismantling and reassembling all major machine systems and components. Technical Depth Depth: Advanced diagnostics, complete system overhauls, component-level repair, and detailed specifications for efficient and correct work. User Level: Targeted at professional mechanics, technicians, and maintenance personnel. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely included in a factory PDF manual for ease of navigation. Print Quality Diagram Quality: Top quality diagrams, pictures, and illustrations. Text Readability: Easy-to-read text sections. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SAA6D170E-3 Engine Type: Diesel, turbocharged and aftercooled Performance Displacement Liters: 21.2 (approximate for SAA6D170E series) Horsepower And Torque: Specific figures are detailed in the separate 170-3 Series Engine Shop Manual. Fuel System Injection System: Common rail electronically controlled injection system (typical for SAA6D170E-3) Fuel Type: Diesel Fuel 🔧 Transmission Standard Type: Komatsu Planetary Full-Automatic Transmission (FAT) Number Of Speeds: Likely 6 forward / 1 reverse or similar heavy-duty configuration. Features Control System: Electronically controlled for optimal shifting and performance. Fluid Specifications Transmission Oil Type: Refer to specific Komatsu specifications for transmission oil (e.g., Komatsu Dextron III or equivalent). 📐 Dimensions Exterior Vehicle Type: Rigid Frame Mining Dump Truck Capacity Payload Hd465-7: Approximately 55 metric tons (121,000 lbs) Capacity Payload Hd605-7: Approximately 60 metric tons (132,000 lbs) Weights Operating Weight Hd465-7: Approximately 38,000 kg (83,700 lbs) Operating Weight Hd605-7: Approximately 42,000 kg (92,600 lbs) 🛡️ Safety Features Ratings Safety Standards Compliance: Designed to meet stringent industry safety standards for heavy mining equipment. Active Features Braking System Type: Wet multiple-disc brakes, hydraulic actuation, often with retarder function. Suspension System: Hydropneumatic suspension for improved stability and operator comfort, contributing to safety. Passive Features Operator Cab Design: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab for operator protection. 💡 Technology Features Infotainment Cabin Features: Operator comfort features, ergonomic controls, and basic monitoring displays are standard. Advanced infotainment systems are not typical for this class of equipment. Driver Assistance System Monitoring: On-board diagnostic systems for engine and transmission parameters, providing real-time operational data and fault codes. Control Systems: Electronically controlled transmission and hydraulic systems for optimized performance and fuel efficiency. 🔧 Maintenance Service Intervals Engine Oil Change: Intervals typically range from 250 to 500 operating hours, depending on operating conditions. Consult the separate engine manual for precise details. Hydraulic Oil Change: Commonly recommended at 1000 or 2000 operating hours, with filter changes more frequent. Transmission Oil Change: Typically around 1000-2000 operating hours, contingent on operating conditions and specific Komatsu recommendations. Fluid Specifications Engine Oil Grade: Refer to the SAA6D170E-3 engine manual for specific API service category and viscosity grade (e.g., SAE 15W-40 API CK-4 or equivalent). Hydraulic Fluid Type: Komatsu Genuine Hydraulic Oil (or equivalent ISO VG 46, AW hydraulic fluid). Transmission Fluid Type: Komatsu Genuine Transmission Oil or equivalent (e.g., CAT TO-4M, Komatsu TO-4,...