KTM 1190 Adventure 2014 2015 Service Repair Manual
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đˇī¸ Basic Information Identification Make: KTM Model: 1190 Adventure Year: 2014, 2015 Variant: Standard, R Product Name: KTM 1190 Adventure 2014 2015 Service Repair Manual PDF đ Introduction Market Position Market Position: The KTM 1190 Adventure is a premium adventure touring motorcycle renowned for its powerful V-twin engine, advanced electronics, and off-road capability. This manual serves the owners and technicians of this high-performance machine. Competitive Analysis Competitive Analysis: Competes with other large-displacement adventure bikes such as the BMW R1200GS, Ducati Multistrada, and Yamaha Super TÊnÊrÊ. The manual provides the necessary technical information to maintain and repair these complex machines, often with advanced features. Key Features Key Features: Digital PDF format, comprehensive coverage, step-by-step instructions, hundreds of illustrations, printable, no expiry dates, compatible with multiple devices and operating systems (Windows, Mac, smartphones, tablets), direct access via web browser. Value Proposition Value Proposition: Offers an invaluable resource for maintaining the complex systems of the KTM 1190 Adventure, ensuring longevity and optimal performance through professional-grade guidance. đ Manual Details Coverage Coverage Areas: Means of Representation, Safety Advice, Important Information, Serial Numbers, Motorcycle Overview, Fork & Triple Clamp, Handlebar & Controls, Frame, Shock Absorber & Swingarm, Exhaust System, Air Filter, Fuel Tank, Seat & Trim, Mask & Fender, Wheels, Wiring Harness & Battery, Brake System, Lighting System & Instruments, Engine, Shift Mechanism, Carburetor (Note: Carburetor may be a misnomer for fuel injection system), Clutch, Water Pump & Cooling System, Exhaust Control, Lubrication System, Ignition System, Electric Starter, Technical Data, Cleaning/Protective Treatment, Storage, Service Schedule, Wiring Diagram, Substances, Auxiliary Substances, Special Tools, Standards, Index. Page Count Page Count: Hundreds of pages (exact count not specified, but described as 'complete') Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Compatibility Software Compatibility: Compatible with all versions of Windows and Mac OS. Accessible via web browser on any computer or mobile device. Requires Adobe PDF Reader and Winzip (or equivalent). User Benefit User Benefit: Empowers owners to perform maintenance and repairs themselves, saving money on labor costs and increasing self-sufficiency. Provides detailed knowledge for proper vehicle upkeep. đ Manual Coverage Systems Systems Covered: Engine mechanical (including disassembly/reassembly), fuel system (including fuel injection components), cooling system, lubrication system, ignition system, electrical system (including starter, battery, charging system, lighting, instruments, wiring harnesses), braking system (front and rear), suspension (forks, rear shock, swingarm), chassis and frame, wheels and tires, handlebars and controls, exhaust system, clutch, transmission, bodywork and trim, safety systems. Procedures Procedures Included: Routine maintenance (oil changes, filter replacements, chain adjustments), troubleshooting guides, complete disassembly and reassembly instructions for all major components, engine rebuilding procedures, suspension adjustments and rebuilds, brake system service and bleeding, electrical system diagnostics and repair, fuel system diagnostics and component replacement, cooling system maintenance, clutch service, gearbox inspection and repair, bodywork repair and removal, diagnostic procedures, special tool usage, torque specifications, fluid specifications. Depth Technical Depth: Comprehensive. Covers everything from basic do-it-yourself maintenance to in-depth mechanical repairs and diagnostics, suitable for both novice and experienced mechanics. Includes step-by-step instructions with hundreds of photos and illustrations. Diagnostic Procedures Diagnostic Procedures: Detailed troubleshooting charts and step-by-step diagnostic procedures for common problems, electrical system faults, and engine performance issues. Technical Data Technical Data Section: Includes comprehensive technical data, specifications, torque values, tolerances, and electrical schematics. Special Tools Special Tools Coverage: Lists and describes any specialized tools required for specific maintenance or repair procedures. Documentation Documentation Style: Clear, concise, step-by-step instructions with accompanying photographic or illustrative support. đ Manual Specifications File Characteristics File Format: PDF Print Quality: Printable (individual pages or entire manual) Searchability: Assumed searchable text within PDF (typical for factory manuals) Delivery Method Binding Type: Digital (PDF) - Not a physical book Paper Type: N/A (Digital format) âī¸ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke, 75° V Displacement: 1195 cc (1190cc for 2014-2015 models) Bore X Stroke: 105 x 69 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Max: 150 hp (112 kW) @ 9,000 rpm Torque Max: 125 Nm (92 lb-ft) @ 6,750 rpm Fuel System Fuel Delivery: Keihin electronic fuel injection (EFI) with twin throttle bodies (Note: Manual may refer to carburetor in older nomenclature, but this model uses EFI) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: Approx. 3.0 liters (Check manual for exact spec and type) Ignition System Ignition Type: Digital ignition with spark advance, dual ignition Combustion Chamber Compression Ratio: 13.6:1 đ§ Transmission Drivetrain Transmission Type: 6-speed, sequential Clutch Clutch Type: Wet multi-disc clutch, hydraulically actuated Final Drive Final Drive: X-Ring 525 chain Gear Ratios Gear Ratios: Specific ratios provided in manual for each gear đ Dimensions Weights Dry Weight: Approx. 212 kg (467 lbs) Wet Weight: Approx. 230 kg (507 lbs) (with full fluids) Fuel Capacity Fuel Tank Capacity: 30 liters (7.9 US gal) Wheelbase Wheelbase: Approx. 1560 mm...
KTM 1190 Adventure 2014 2015 Service Repair Manual PDF
đ Introduction
Market Position
Market Position:
The KTM 1190 Adventure is a premium adventure touring motorcycle renowned for its powerful V-twin engine, advanced electronics, and off-road capability. This manual serves the owners and technicians of this high-performance machine.
Competitive Analysis
Competitive Analysis:
Competes with other large-displacement adventure bikes such as the BMW R1200GS, Ducati Multistrada, and Yamaha Super TÊnÊrÊ. The manual provides the necessary technical information to maintain and repair these complex machines, often with advanced features.
Key Features
Key Features:
Digital PDF format, comprehensive coverage, step-by-step instructions, hundreds of illustrations, printable, no expiry dates, compatible with multiple devices and operating systems (Windows, Mac, smartphones, tablets), direct access via web browser.
Value Proposition
Value Proposition:
Offers an invaluable resource for maintaining the complex systems of the KTM 1190 Adventure, ensuring longevity and optimal performance through professional-grade guidance.
đ Manual Details
Coverage
Coverage Areas:
Means of Representation, Safety Advice, Important Information, Serial Numbers, Motorcycle Overview, Fork & Triple Clamp, Handlebar & Controls, Frame, Shock Absorber & Swingarm, Exhaust System, Air Filter, Fuel Tank, Seat & Trim, Mask & Fender, Wheels, Wiring Harness & Battery, Brake System, Lighting System & Instruments, Engine, Shift Mechanism, Carburetor (Note: Carburetor may be a misnomer for fuel injection system), Clutch, Water Pump & Cooling System, Exhaust Control, Lubrication System, Ignition System, Electric Starter, Technical Data, Cleaning/Protective Treatment, Storage, Service Schedule, Wiring Diagram, Substances, Auxiliary Substances, Special Tools, Standards, Index.
Page Count
Page Count:
Hundreds of pages (exact count not specified, but described as 'complete')
Manual Type
Manual Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Compatibility
Software Compatibility:
Compatible with all versions of Windows and Mac OS. Accessible via web browser on any computer or mobile device. Requires Adobe PDF Reader and Winzip (or equivalent).
User Benefit
User Benefit:
Empowers owners to perform maintenance and repairs themselves, saving money on labor costs and increasing self-sufficiency. Provides detailed knowledge for proper vehicle upkeep.
đ Manual Coverage
Systems
Systems Covered:
Engine mechanical (including disassembly/reassembly), fuel system (including fuel injection components), cooling system, lubrication system, ignition system, electrical system (including starter, battery, charging system, lighting, instruments, wiring harnesses), braking system (front and rear), suspension (forks, rear shock, swingarm), chassis and frame, wheels and tires, handlebars and controls, exhaust system, clutch, transmission, bodywork and trim, safety systems.
Procedures
Procedures Included:
Routine maintenance (oil changes, filter replacements, chain adjustments), troubleshooting guides, complete disassembly and reassembly instructions for all major components, engine rebuilding procedures, suspension adjustments and rebuilds, brake system service and bleeding, electrical system diagnostics and repair, fuel system diagnostics and component replacement, cooling system maintenance, clutch service, gearbox inspection and repair, bodywork repair and removal, diagnostic procedures, special tool usage, torque specifications, fluid specifications.
Depth
Technical Depth:
Comprehensive. Covers everything from basic do-it-yourself maintenance to in-depth mechanical repairs and diagnostics, suitable for both novice and experienced mechanics. Includes step-by-step instructions with hundreds of photos and illustrations.
Diagnostic Procedures
Diagnostic Procedures:
Detailed troubleshooting charts and step-by-step diagnostic procedures for common problems, electrical system faults, and engine performance issues.
Technical Data
Technical Data Section:
Includes comprehensive technical data, specifications, torque values, tolerances, and electrical schematics.
Special Tools
Special Tools Coverage:
Lists and describes any specialized tools required for specific maintenance or repair procedures.
Documentation
Documentation Style:
Clear, concise, step-by-step instructions with accompanying photographic or illustrative support.
đ Manual Specifications
File Characteristics
File Format:
PDF
Print Quality:
Printable (individual pages or entire manual)
Searchability:
Assumed searchable text within PDF (typical for factory manuals)
Delivery Method
Binding Type:
Digital (PDF) - Not a physical book
Paper Type:
N/A (Digital format)
âī¸ Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke, 75° V
Displacement:
1195 cc (1190cc for 2014-2015 models)
Bore X Stroke:
105 x 69 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Max:
150 hp (112 kW) @ 9,000 rpm
Torque Max:
125 Nm (92 lb-ft) @ 6,750 rpm
Fuel System
Fuel Delivery:
Keihin electronic fuel injection (EFI) with twin throttle bodies (Note: Manual may refer to carburetor in older nomenclature, but this model uses EFI)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Capacity:
Approx. 3.0 liters (Check manual for exact spec and type)
Ignition System
Ignition Type:
Digital ignition with spark advance, dual ignition
Combustion Chamber
Compression Ratio:
13.6:1
đ§ Transmission
Drivetrain
Transmission Type:
6-speed, sequential
Clutch
Clutch Type:
Wet multi-disc clutch, hydraulically actuated
Final Drive
Final Drive:
X-Ring 525 chain
Gear Ratios
Gear Ratios:
Specific ratios provided in manual for each gear
đ Dimensions
Weights
Dry Weight:
Approx. 212 kg (467 lbs)
Wet Weight:
Approx. 230 kg (507 lbs) (with full fluids)
Fuel Capacity
Fuel Tank Capacity:
30 liters (7.9 US gal)
Wheelbase
Wheelbase:
Approx. 1560 mm (61.4 in)
Seat Height
Seat Height:
Adjustable, typically 860-880 mm (33.9-34.6 in) (may vary by R model)
đĄī¸ Safety Features
Active Features
ABS:
Bosch 9M ABS (switchable, cornering ABS on some models)
Optional connection for GPS devices and integration with KTM My Ride system (for smartphone connectivity).
đ§ Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months (refer to manual for exact schedule and specific conditions)
Valve Check Interval:
Typically every 30,000 km (refer to manual for exact schedule)
Fluid Specifications
Engine Oil Type:
KTM recommends specific grades, typically fully synthetic motorcycle oil like SAE 10W-50 (refer to manual for exact API/JASO specifications)
Coolant Type:
Ethylene glycol-based coolant (refer to manual for specific mixture and KTM part numbers)
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (hydraulic clutch)
Known Issues
Known Issues:
Some models may experience issues with the electronic suspension (if equipped), fuel pump, or intermittent electrical gremlins. The manual will provide troubleshooting steps for these and other potential concerns.
Tire Sizes
Front Tire Size:
90/90-21
Rear Tire Size:
150/70-17
Filter Part Numbers
Oil Filter Part Number:
Specific part number provided in manual (e.g., KTM part number 79238005000, subject to change/specific model variant)
đ Vehicle History
Brand Heritage
Brand Heritage:
KTM, known as the 'Ready to Race' brand, has a strong heritage in off-road motorsport (motocross, enduro, Dakar Rally) and has successfully transitioned into road-going performance motorcycles, including the adventure segment.
Model Evolution
Model Evolution:
The 1190 Adventure succeeded the 990 Adventure, offering a significant upgrade in engine performance, technology, comfort, and electronics. It represented KTM's serious entry into the premium adventure touring market. The 'R' variant typically features longer suspension travel and more off-road focused components.
Production Location
Production Location:
Austria (primarily)
đ Awards & Recognition
Recognitions
Motorcycle Segment Awards:
While specific awards for the 2014-2015 models might not be readily available, the 1190 Adventure series generally received praise from motorcycle publications for its performance, versatility, and technology, often being considered a benchmark in the adventure touring category.
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