Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

KTM 125 200 1999-2006 Factory Service Repair Manual

Regular price
$133.00
Sale price
$133.00
Regular price
🏷️ Basic Information Identification Make: KTM Model: 125/200 Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Target Audience: KTM 125 and 200 owners, mechanics, and service centers seeking official, in-depth repair information. Competitive Analysis Manual Source: Actual Genuine Repair Service Factory Manuals (not third-party). Key Features Content Quality: Hundreds of pages with all necessary illustrations, diagrams, and specifications. Advanced troubleshooting guide included. User Benefit Cost Saving: Potential to save $50-$60 per hour on shop labor costs by enabling DIY servicing and informed communication with mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair for KTM 125 and 200 models from 1999-2006. Page Count Estimated Pages: Hundreds (actual count not specified, but implied to be comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System, Wiring Diagrams, Engine Management Systems Procedures Included Maintenance: Routine maintenance, fluid checks and changes, filter replacements, general inspection. Diagnostics: Engine fault symptom diagnosis, troubleshooting common problems, part testing techniques. Repair: Step-by-step repair instructions for all covered systems, including engine rebuilds, component replacement, and adjustments. Tuning: Implicitly covered through detailed system explanations and repair procedures. Technical Depth Depth: Comprehensive factory-level detail, including advanced diagnostics, troubleshooting, and complete overhaul procedures. Designed for both professional technicians and informed owners. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, macOS Print Quality Printability: Fully printable, allowing for printing of specific pages or the entire manual. Binding Type Binding: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, single-cylinder, 2-stroke (Common for 125cc models of this era, specific 200cc variant may differ slightly but likely similar architecture). Performance Power Output: Detailed specifications for horsepower and torque are expected to be found within the manual, varying by model year and specific 125cc vs 200cc variants. Fuel System Induction Type: Carburetor (likely Keihin or Mikuni, specific details in manual). Fuel Type: Unleaded gasoline with appropriate octane rating (detailed in manual). 🔧 Transmission Standard Transmission Type: 6-speed manual transmission. Optional Optional Transmissions: Not applicable for these models. Features Clutch Type: Hydraulically operated multi-plate wet clutch. 📐 Dimensions Exterior Overall Dimensions: Specific dimensions (length, width, height) would be detailed within the manual for each model year and variant. Weights Dry Weight: Specific dry weight figures for 125 and 200 models would be provided in the manual. 🛡️ Safety Features Ratings Safety Compliance: Manual will cover safety features and operational guidelines relevant to motorcycle safety standards of the era. Active Features Braking System: Hydraulic disc brakes front and rear. Specific caliper and disc sizes, as well as fluid types, are detailed. 💡 Technology Features Infotainment Instrument Cluster: Likely a digital or analog tachometer, speedometer, odometer, and basic indicator lights (turn signals, high beam, neutral, oil warning). Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was not common on sportbikes of this displacement in this era; likely not available. Connectivity Diagnostic Ports: May include basic diagnostic connectors for fault code retrieval, though advanced OBD-II was not standard on motorcycles then. 🔧 Maintenance Service Intervals Oil Change Interval: Specific mileage or hours-based intervals for engine oil and transmission oil changes are detailed in the manual. Spark Plug Replacement: Recommended replacement intervals for spark plugs will be listed. Air Filter Cleaning: Intervals for air filter inspection, cleaning, and replacement are provided. Fluid Specifications Engine Oil Type: Specific viscosity grade (e.g., SAE 10W-40 or 15W-50) and API classification for the 2-stroke oil/premix will be detailed. For transmission, likely a dedicated gear oil. Coolant Type: Type of coolant (e.g., ethylene glycol-based) and mixture ratio will be specified. Brake Fluid Type: DOT 3 or DOT 4 brake fluid is likely, but the specific type will be listed. Known Issues Common Wear Items: The manual will guide on inspection and replacement of wear items such as brake pads, clutch plates, chain and sprockets, and seals. Performance Tips: Tips for maintaining optimal engine performance, fuel efficiency, and handling will be included. 📚 Vehicle History Brand Heritage Manufacturer History: KTM is an Austrian manufacturer renowned for its off-road motorcycles, with a growing presence in street bikes during this period. Model Evolution Production Era: These models represent a period of development for KTM's smaller displacement, performance-oriented motorcycles. Production Manufacturing Country: Austria (Primary manufacturing location for KTM). 🏆 Awards & Recognition Recognitions Model Reputation: KTM models from this era are generally recognized for their performance, handling, and off-road capabilities, often appealing to younger riders and enthusiasts.
21 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 60326
Collections: ALL

AvailabilityIn stock

KTM 125 200 1999-2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
125/200
Covered Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
👋 Introduction
Market Position
Target Audience:
KTM 125 and 200 owners, mechanics, and service centers seeking official, in-depth repair information.
Competitive Analysis
Manual Source:
Actual Genuine Repair Service Factory Manuals (not third-party).
Key Features
Content Quality:
Hundreds of pages with all necessary illustrations, diagrams, and specifications. Advanced troubleshooting guide included.
User Benefit Cost Saving:
Potential to save $50-$60 per hour on shop labor costs by enabling DIY servicing and informed communication with mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair for KTM 125 and 200 models from 1999-2006.
Page Count
Estimated Pages:
Hundreds (actual count not specified, but implied to be comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams, Engine Management Systems
Procedures Included
Maintenance:
Routine maintenance, fluid checks and changes, filter replacements, general inspection.
Diagnostics:
Engine fault symptom diagnosis, troubleshooting common problems, part testing techniques.
Repair:
Step-by-step repair instructions for all covered systems, including engine rebuilds, component replacement, and adjustments.
Tuning:
Implicitly covered through detailed system explanations and repair procedures.
Technical Depth
Depth:
Comprehensive factory-level detail, including advanced diagnostics, troubleshooting, and complete overhaul procedures. Designed for both professional technicians and informed owners.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, macOS
Print Quality
Printability:
Fully printable, allowing for printing of specific pages or the entire manual.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, single-cylinder, 2-stroke (Common for 125cc models of this era, specific 200cc variant may differ slightly but likely similar architecture).
Performance
Power Output:
Detailed specifications for horsepower and torque are expected to be found within the manual, varying by model year and specific 125cc vs 200cc variants.
Fuel System
Induction Type:
Carburetor (likely Keihin or Mikuni, specific details in manual).
Fuel Type:
Unleaded gasoline with appropriate octane rating (detailed in manual).
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission.
Optional
Optional Transmissions:
Not applicable for these models.
Features
Clutch Type:
Hydraulically operated multi-plate wet clutch.
📐 Dimensions
Exterior
Overall Dimensions:
Specific dimensions (length, width, height) would be detailed within the manual for each model year and variant.
Weights
Dry Weight:
Specific dry weight figures for 125 and 200 models would be provided in the manual.
🛡️ Safety Features
Ratings
Safety Compliance:
Manual will cover safety features and operational guidelines relevant to motorcycle safety standards of the era.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and disc sizes, as well as fluid types, are detailed.
💡 Technology Features
Infotainment
Instrument Cluster:
Likely a digital or analog tachometer, speedometer, odometer, and basic indicator lights (turn signals, high beam, neutral, oil warning).
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was not common on sportbikes of this displacement in this era; likely not available.
Connectivity
Diagnostic Ports:
May include basic diagnostic connectors for fault code retrieval, though advanced OBD-II was not standard on motorcycles then.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific mileage or hours-based intervals for engine oil and transmission oil changes are detailed in the manual.
Spark Plug Replacement:
Recommended replacement intervals for spark plugs will be listed.
Air Filter Cleaning:
Intervals for air filter inspection, cleaning, and replacement are provided.
Fluid Specifications
Engine Oil Type:
Specific viscosity grade (e.g., SAE 10W-40 or 15W-50) and API classification for the 2-stroke oil/premix will be detailed. For transmission, likely a dedicated gear oil.
Coolant Type:
Type of coolant (e.g., ethylene glycol-based) and mixture ratio will be specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid is likely, but the specific type will be listed.
Known Issues
Common Wear Items:
The manual will guide on inspection and replacement of wear items such as brake pads, clutch plates, chain and sprockets, and seals.
Performance Tips:
Tips for maintaining optimal engine performance, fuel efficiency, and handling will be included.
📚 Vehicle History
Brand Heritage
Manufacturer History:
KTM is an Austrian manufacturer renowned for its off-road motorcycles, with a growing presence in street bikes during this period.
Model Evolution
Production Era:
These models represent a period of development for KTM's smaller displacement, performance-oriented motorcycles.
Production
Manufacturing Country:
Austria (Primary manufacturing location for KTM).
🏆 Awards & Recognition
Recognitions
Model Reputation:
KTM models from this era are generally recognized for their performance, handling, and off-road capabilities, often appealing to younger riders and enthusiasts.
Sale

Unavailable

Sold Out

img01