Basic Information Identification Make: KTM Model: 125 SX / 200 SX / 125 EXC / 200 EXC / 125 MXC / 200 MXC Model Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: Not explicitly stated, but implies standard chassis variations for SX, MXC, and EXC variants. Introduction Market Position Target Audience: KTM owners, mechanics, and enthusiasts for DIY maintenance, repair, and restoration. Competitive Analysis Value Proposition: Provides professional-level diagnostic and repair information, enabling significant cost savings on maintenance and repairs compared to dealership service. Key Features Completeness Guarantee: 100% Complete, with no missing or corrupt pages/sections, ensuring all necessary information is present. Instant Access: Instant download available, providing immediate access to repair information. Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop service and repair for specified KTM models and years. Page Count Estimated Page Count: High (as indicated by '100 percents COMPLETE', suggesting a full factory manual equivalent, likely several hundred pages). Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Systems: Engine Overhaul & Rebuilding, Engine Performance, Firing Orders, Carburetion (implied by engine type). Chassis Systems: Brakes, Suspension, Front End & Alignment Procedures & Specifications, U-Joint AND CV-Joint Service Procedures (if applicable to specific models/drivetrain, though less common on dirt bikes, may refer to drive shafts on some variants or related components). Electrical Systems: Wiring Diagrams, Computer Diagnostic Trouble Tree Charts (for electronic fuel injection or ignition systems, if present). Bodywork And Ancillary: Sunroofs (likely an error in the product description or generic template, as KTM SX/MXC/EXC models do not have sunroofs), Air Conditioning & Capacities (also unlikely for these models, potentially generic template text). Exhaust System: Covers removal, installation, and maintenance of the exhaust system. Cooling System: Detailed procedures for radiator, hoses, water pump, and coolant maintenance. Frame And Suspension Linkages: Covers frame inspection, suspension linkage maintenance, and shock absorber servicing. Procedures Included Maintenance Procedures: Factory Maintenance Schedules & Charts, Serpentine Belt Routings With Diagrams (if applicable), Timing Belt Service Procedures (for 4-stroke variants, though 125/200 are likely 2-stroke, this might be generic text or cover other 4-stroke KTMs), Brake Servicing Producers, Driving Concerns (general operational advice). Repair And Rebuild: Engine Overhaul & Rebuilding, Transmission Removal & Installation, Transmission In Car Servicing, Repair Procedures, Troubleshooting & Diagnostics. Diagnostic Procedures: Trouble Codes, Computer Diagnostic Codes, Computer Diagnostic Trouble Tree Charts. Wheel And Tire Service: Procedures for wheel bearing replacement, tire mounting/dismounting, and spoke tensioning. Carburetor Rebuild: Detailed instructions for carburetor disassembly, cleaning, inspection, and reassembly, including jetting information. Ignition System Testing: Procedures for testing the spark plug, ignition coil, and related components. Technical Depth Diagnostic Depth: Advanced, covering diagnostic trouble codes and troubleshooting charts. Rebuild Depth: Complete Engine Overhaul & Rebuilding, Transmission Servicing, allowing for full component restoration. Diagram And Illustration Detail: Step-by-step instruction, diagrams, illustration, wiring schematic, Hundreds of Illustrations, Vacuum Diagrams (where applicable to engine management). Wiring Schematic Detail: Comprehensive wiring diagrams for all electrical circuits, aiding in troubleshooting and repairs. Specifications Completeness: Detailed Specifications On Every Model Covered, including critical measurements, clearances, and tolerances. Manual Specifications File Format PDF Quality: High quality, ensuring clarity of text and images for effective use. Searchability: Likely text-searchable PDF, allowing for quick access to specific information. File Type: PDF Print Quality Printable: Yes, the PDF format is designed for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Engine Specifications Primary Engine Engine Type: 2-Stroke (typically for 125/200cc KTM models of this era, though manual may cover minor variations) Bore X Stroke: Specific to 125cc and 200cc variants (e.g., 125 SX approximately 54mm x 54.5mm, 200 EXC approximately 64mm x 61.5mm - exact figures in manual). Cylinder Design: Single-cylinder, 2-stroke (for 125/200cc models). Performance Horsepower Range: Approx. 30-40 HP (for 125cc), Approx. 35-45 HP (for 200cc) - specific figures available in manual. Torque Specifications: Detailed torque specifications for all engine components, crucial for proper assembly and performance. Fuel System Fuel Delivery: Carburetor (e.g., Keihin PWK or similar specified in manual). Engine Components Cooling System: Liquid-cooled. Transmission Standard Transmission Type: 6-speed manual transmission. Optional Transmission Features: KTM's proprietary gearbox design for performance off-road use. Features Clutch Type: Hydraulic clutch actuation (typical for KTM). Dimensions Exterior Wheelbase: Varies by model (SX, MXC, EXC) and year, specific figures in manual (e.g., approximately 1435mm - 1470mm). Weights Dry Weight: Varies by model, typically around 95-105 kg (210-230 lbs). Safety Features Ratings Safety Features Coverage: While dedicated safety ratings like NCAP are not applicable, the manual covers brake system maintenance, suspension tuning, and chassis integrity which are critical for rider safety. Active Features Active Safety Coverage: Brake system procedures, suspension adjustment, and tire/wheel maintenance are covered, which are key active safety elements for...