This manual covers the 200 EXC SIX DAYS, a performance-oriented off-road motorcycle produced between 1999 and 2010. Known for its agile handling and robust off-road capability, the 200 EXC SIX DAYS represents dedication to enduro riding and racing. The 'Six Days' designation signifies a special edition model, often featuring enhanced components to commemorate involvement in the International Six Days Enduro. This single-cylinder, liquid-cooled, 2-stroke machine offers a compelling power-to-weight ratio, making it a popular choice for demanding trail riding and competitive events. This comprehensive service and repair manual provides detailed technical information for the 200 EXC SIX DAYS motorcycles from 1999 to 2010. It covers a wide array of essential maintenance and repair procedures, including complete engine overhauls, fuel system servicing, ignition system diagnostics, cooling system maintenance, transmission and clutch service, electrical system troubleshooting, and detailed instructions for suspension, brakes, wheels, tires, frame, and bodywork. The manual includes routine maintenance schedules, troubleshooting guides for common issues, and precise specifications and tolerances required for accurate repairs, ensuring optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: KTM Model: 200 EXC SIX DAYS Engine Type Identifier: 200 EXC SIX DAYS Engine Product Name: KTM 200 EXC SIX DAYS Engine 1999-2010 Service Repair Manual PDF 👋 Introduction Market Position Segment: Performance Off-Road Motorcycle (Enduro) Target Audience: Owners and technicians of KTM 200 EXC SIX DAYS motorcycles requiring detailed repair and maintenance information. Competitive Analysis Value Proposition: Provides essential, manufacturer-level technical data to ensure proper maintenance and repair, thereby maximizing performance and longevity of the motorcycle. Key Features Resource Type: Comprehensive service and repair manual, essential for any owner undertaking their own maintenance or for independent workshops. Format Advantage: Digital PDF format allows for easy access, searching, and printing of specific sections. 📋 Manual Details Coverage Areas Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Refer to actual manual for precise count (typically 300-500 pages for comprehensive motorcycle service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, inspection, and repair of all internal components (pistons, rings, cylinders, crankshaft, connecting rods, valves, camshafts, timing components, etc.). Engine Fuel System: Carburetor (Mikuni VM series typically), fuel pump, fuel lines, fuel tank maintenance, cleaning, and adjustment procedures. Engine Ignition System: CDI ignition, spark plug specifications, troubleshooting, and component testing. Cooling System: Radiator, coolant, hoses, water pump maintenance, inspection, and fluid replacement. Transmission: Clutch operation, maintenance, adjustment, and disassembly/assembly of the gearbox and related components. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter motor, and troubleshooting. Suspension Front: Fork maintenance, seal replacement, oil level and type specifications, damping adjustments, and general inspection. Suspension Rear: Shock absorber service, linkage maintenance, bearing inspection, and adjustment procedures. Brakes: Brake caliper service, pad replacement, fluid flush and bleed, master cylinder inspection, and rotor maintenance. Wheels And Tires: Tire pressure recommendations, wheel bearing inspection and replacement, spoke tensioning, and rim maintenance. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, footpegs, and general chassis maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug checks, and general inspections. Troubleshooting Guides: Step-by-step diagnostic procedures for common starting, running, and electrical issues, with symptom-based problem solving. Rebuild Procedures: Detailed instructions for complete engine rebuilds, transmission overhauls, and suspension component servicing. Component Removal Installation: Instructions for safely removing and reinstalling all major and minor components. Specifications And Tolerances: Precise torque values, clearances, fluid levels, and other critical technical data for proper assembly and adjustment. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance to complete engine and chassis overhauls, including detailed diagnostics and component-level repair. Diagnostic Capability: Advanced troubleshooting with clear symptom-to-cause analysis and diagnostic flowcharts. Detail Level: Highly detailed with clear diagrams, exploded views, and step-by-step instructions, suitable for both amateur and professional mechanics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick location of specific information within the document. Print Quality Print Readability: Designed for clear printing, with high-resolution diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Displacement: Approximately 193 cc (specific bore and stroke data would be within the manual) Engine Configuration: Single-cylinder, 2-stroke Cooling System: Liquid-cooled Performance Bore X Stroke: Typically around 62.5 mm x 65 mm (requires confirmation from manual) Power Output: Estimated 30-35 HP (specific figures vary by year and tune) Torque Output: Estimated 25-28 Nm (specific figures vary by year and tune) Fuel System Carburetor Model: Likely Mikuni VM series (e.g., VM28 or similar) Fuel Type: Unleaded gasoline (95 RON or higher recommended) Premix Ratio: Typically...