This manual covers the 2006 200 XC, a high-performance off-road motorcycle renowned for its lightweight agility and potent two-stroke power delivery. Designed for aggressive off-road riding and competition, the 200 XC embodies a 'Ready to Race' philosophy, offering a potent package that excels in motocross and cross-country environments. Its robust engineering and focus on performance make it a capable machine for enthusiast riders and racers seeking a competitive edge on varied terrain. This comprehensive workshop manual provides essential service and repair information for the 2006 200 XC. It details maintenance procedures, troubleshooting guides, and technical specifications necessary for keeping this off-road motorcycle in optimal condition. Coverage includes in-depth instructions for engine mechanicals, fuel and ignition systems, cooling, transmission, suspension, brakes, wheels, tires, and the electrical system, ensuring owners and technicians have the resources to perform everything from routine upkeep to major overhauls. 🏷️ Basic Information Identification Make: KTM Model: 200 XC Year: 2006 Type: Off-Road Motorcycle Codes Engine Code Designation: Likely LC4 based family, but specific 200cc variant Chassis Code Designation: 200 XC (Specific chassis codes may vary, e.g., VIN prefixes) 👋 Introduction Market Position Segment: Performance Off-Road / Enduro Motorcycle Target Audience: Enthusiast riders, racers, and maintenance professionals focused on competitive off-road riding. Competitive Analysis Competitors 2006: Yamaha YZ250, Honda CR250R, Kawasaki KX250, Suzuki RM250 (all two-stroke) in the 250cc class, though the 200 XC targets a slightly smaller displacement but potent two-stroke niche. Key Features Vehicle Focus: Lightweight, agile, potent two-stroke power delivery for aggressive off-road use. Manual Value: Provides critical information for owners and technicians to maintain and repair a high-performance off-road machine, maximizing its lifespan and capability. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Comprehensive, likely over 300 pages (exact count not specified in product info) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair for the 200cc two-stroke engine. Fuel System: Carburetor (likely Mikuni VM series for this era) tuning, cleaning, and rebuilding; fuel tank, petcock, and fuel line maintenance. Ignition System: CDI ignition system, spark plug specifications, coil and wiring checks. Cooling System: Liquid cooling system maintenance, radiator, hoses, water pump inspection and repair, coolant specifications. Exhaust System: Expansion chamber and silencer maintenance, checking for damage and leaks. Transmission: Clutch operation, disassembly, inspection, and adjustment; gearbox disassembly, inspection, and reassembly; gear oil specifications and change intervals. Suspension Front: WP Suspension fork disassembly, seal replacement, oil type and level, compression and rebound adjustment procedures. Suspension Rear: WP Monoshock rear suspension, linkage system lubrication and inspection, shock absorber service, spring preload adjustment. Brakes Front: Brake caliper service, pad replacement, hydraulic system bleeding, master cylinder inspection, brake fluid type (DOT 4 typically). Brakes Rear: Brake caliper service, pad replacement, hydraulic system bleeding, master cylinder inspection, brake fluid type (DOT 4 typically). Wheels And Tires: Spoke tensioning, rim inspection, tire fitment, pressure recommendations, bearing maintenance. Electrical System: Lighting, horn, wiring diagrams, battery maintenance, troubleshooting electrical faults. Frame And Bodywork: Frame inspection for cracks or damage, swingarm maintenance, plastic body panel removal and installation. Procedures Included Scheduled Maintenance: Regular service intervals for oil changes, filter replacements, chain lubrication, and general inspection. Troubleshooting: Step-by-step guides for diagnosing common performance issues, starting problems, and electrical faults. Engine Rebuild: Detailed instructions for top-end rebuilds (piston, rings, cylinder) and potentially bottom-end (crankshaft, bearings). Suspension Service: Fork seal replacement, fork oil changes, shock absorber service procedures. Brake System Overhaul: Bleeding, caliper servicing, pad replacement, and master cylinder maintenance. Carburetor Tuning: Jetting adjustments, idle speed setting, mixture screw adjustments for optimal performance. Electrical Diagnostics: Wiring harness checks, component testing, and fault finding using wiring diagrams. Technical Depth Depth Level: Comprehensive, covering routine maintenance to complete engine and chassis overhauls, intended for qualified mechanics or skilled DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF (depending on source quality). Print Quality Resolution: High resolution, suitable for clear printing of diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Type: Two-Stroke Single-Cylinder Displacement: Approximately 197cc (specific bore x stroke required for exact value) Bore X Stroke: Data not provided in product description, but typical for this era would be around 62.5mm x 65mm for a 200cc two-stroke. Cooling System: Liquid-Cooled Power Delivery Characteristics: Strong mid-range to top-end power, characteristic of KTM's performance-oriented two-stroke engines. Performance Horsepower Estimate: Likely in the range of 35-40 HP (approximate, actual dyno figures vary). Torque Estimate: Strong mid-range pull, precise figures not available without detailed specs. Fuel System Carburetor Type: Likely a Mikuni VM Series (e.g., VM28/22 or similar) Fuel Type: Unleaded gasoline with appropriate 2-stroke oil pre-mix. Recommended...