The 2006 200 XC-W is a distinguished off-road motorcycle, celebrated for its potent blend of power and agility. Designed with a heritage of performance, this model offers a unique balance, providing performance akin to larger displacement bikes while retaining the nimble handling characteristics of smaller machines. Its robust 196 cc liquid-cooled, 2-stroke engine, coupled with a lightweight chromium-molybdenum steel trellis frame, makes it a formidable competitor in the enduro and cross-country racing scene, appealing to riders seeking versatility and performance across diverse off-road conditions. This comprehensive service and repair manual serves as an indispensable resource for maintaining and repairing the 2006 200 XC-W. It covers a wide array of critical systems, including detailed procedures for the engine, transmission, fuel, ignition, cooling, exhaust, chassis, suspension, brakes, and electrical systems. The manual provides step-by-step instructions for routine maintenance, complex repairs, and in-depth troubleshooting, alongside essential technical specifications such as torque values and fluid requirements, ensuring optimal performance and longevity for your vehicle. 🏷️ Basic Information Identification Make: KTM Model: 200 XC-W Year: 2006 Product Type: Service Repair Manual Codes Engine Code: 200 XC-W Engine 👋 Introduction Market Position Segment: Off-road motorcycle, Enduro/Cross Country competition focus. Competitive Analysis Competitors 2006: Other 200cc off-road models from brands like Yamaha (YZ250F, WR250F), Honda (CRF250X), Suzuki (RM-Z250, RMX450Z), Kawasaki (KX250F, KLX300R). Key Features Ktm Brand Philosophy: Known for 'Ready to Race' heritage, high-performance off-road machines with advanced suspension and powerful engines. Ktm 200Xcw Niche: The 200 XC-W is known for offering a potent blend of a 250cc's power with the nimbleness and ease of handling closer to a 125cc, making it a versatile option for various skill levels and off-road terrain. Manual Advantage Digital Format Benefit: PDF format offers portability, searchability, and the ability to print specific pages for workshop use, superior to aging paper manuals. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Fuel System, Ignition System, Cooling System, Exhaust System, Chassis, Suspension, Brakes, Electrical System, Troubleshooting Page Count Page Count: Estimated 200-300 pages (typical for this era and type of manual) Manual Type Manual Type: Service Repair Manual Manual Scope: Factory-level service and repair documentation. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly, and torque specifications for all engine components (cylinder, piston, crankshaft, connecting rod, valves, camshaft, etc.). Fuel System: Carburetor adjustment, cleaning, and overhaul; fuel pump operation (if applicable); fuel tank maintenance. Ignition System: Spark plug specifications, ignition timing, stator and CDI unit testing, troubleshooting. Cooling System: Radiator maintenance, coolant specifications, water pump inspection and repair, thermostat operation. Exhaust System: Muffler and pipe inspection, potential leaks, and replacement. Transmission And Drivetrain: Clutch operation, inspection, and adjustment; gearbox disassembly and reassembly; chain and sprocket maintenance. Chassis And Suspension: Frame inspection, fork service and seal replacement, rear shock absorber maintenance, linkage lubrication, wheel bearing service. Brake System: Brake fluid specifications, caliper and master cylinder overhaul, pad inspection and replacement, bleeding procedures. Electrical System: Wiring diagrams, battery maintenance, lighting system troubleshooting, switchgear inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning, chain adjustments, lubrication points. Troubleshooting: Diagnostic flowcharts and common issue resolution for starting problems, running issues, and performance concerns. Repair And Rebuild: Step-by-step instructions for engine rebuilds, carburetor overhauls, suspension servicing, and brake system repairs. Technical Specifications: Torque values, clearances, fluid capacities, wiring diagrams, and component dimensions. Torque Specifications: Detailed torque specifications for critical fasteners (engine, chassis, suspension) are a key component of the manual. Wiring Diagrams: Includes comprehensive electrical system wiring diagrams for troubleshooting and component identification. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine rebuilds and advanced diagnostics. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans for clarity, enabling clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Searchability Searchability: Typically searchable text within the PDF, allowing quick access to specific topics. Completeness Completeness: This is a comprehensive service and repair manual, intended to cover all aspects of maintenance and repair for the specified model and year. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 2-stroke, liquid-cooled Displacement: 196 cc (11.96 cubic inches) Bore X Stroke: 62.5 mm x 65 mm (2.46 in x 2.56 in) Compression Ratio: Approx. 8.2:1 (for 200cc 2-stroke, varies slightly) Performance Horsepower Estimated: Approximately 30-35 HP (Varies based on tuning and exhaust) Torque Estimated: Approximately 20-24 lb-ft (Varies based on tuning and exhaust) Fuel System Carburetor: Keihin PWK 38 carburetor Fuel Type: Unleaded gasoline (91-98 octane recommended) mixed with 2-stroke oil Lubrication 2-Stroke Oil Mix Ratio: Typically 40:1 or 50:1 with high-quality 2-stroke engine oil (refer to manual for specific recommendation) Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) Cooling Cooling...