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2007 KTM 450 / 505 SX-F 450 SXS-F Workshop Service Repair Manual Download PDF

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$133.00
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This manual covers the 2007 450 SX-F, 505 SX-F, and 450 SXS-F models, representing the second generation of the SX-F platform. These Austrian-manufactured machines are renowned for their performance-oriented design, built for competitive motocross and supercross racing. Engineered with a focus on power delivery, handling, and robust suspension systems, these models embody a strong heritage in off-road motorsport. Key features include a powerful single-cylinder, 4-stroke LC4 engine, a hydraulically operated multi-disc wet clutch, and a 5-speed constant-mesh gearbox. The chassis is constructed from chromoly steel for rigidity, and the braking system utilizes hydraulic discs with components. This comprehensive workshop service repair manual provides essential technical data for owners and mechanics. It details engine mechanicals, including disassembly and assembly of components like pistons, valves, and the oil pump, as well as engine electrical systems, wiring diagrams, and ignition. The manual also covers chassis and suspension servicing, fuel and cooling systems, exhaust, brakes, wheels, tires, clutch, and controls. Included are routine maintenance procedures, periodic maintenance schedules, troubleshooting guides for common issues, and specific instructions for component servicing. This resource is designed to facilitate the effective maintenance and repair of your 2007 SX-F models, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: KTM Model: 450 SX-F / 505 SX-F / 450 SXS-F Year: 2007 Codes Engine Code 450: LC4 Engine Code 505: LC4 Generation Model Generation: Second Generation SX-F Platform (Introduced 2007) 👋 Introduction Market Position Target Audience: Owners and mechanics of 2007 KTM 450/505 SX-F and 450 SXS-F models seeking in-depth service and repair information. Competitive Analysis Value Proposition: Provides essential, detailed technical data often only available in authorized service centers, saving owners significant costs. Key Features Availability: Instant Download, offering immediate access to critical repair information. Content Quality: Features high-quality diagrams and instructions, distinguishing it from less detailed resources. 📋 Manual Details Coverage Areas Primary Coverage: 2007 KTM 450 SX-F, 2007 KTM 505 SX-F, 2007 KTM 450 SXS-F Secondary Coverage Implied: Potential overlap with other 2000-2007 KTM models mentioned, but specific focus is on the 2007 SX-F variants. Page Count Estimated Page Count: N/A (Digital Download) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, servicing of individual components (pistons, rings, valves, crankshaft, connecting rod, oil pump, etc.) Engine Electrical: Wiring diagrams, ignition system, starter system, lighting, charging system. Chassis Suspension: Front fork (WP), rear shock absorber (WP), linkage, frame, swingarm. Fuel System: Carburetor/Fuel injection (if applicable, though SX-F is typically carbureted), fuel tank, fuel lines. Cooling System: Radiator, cooling fan, hoses, coolant. Exhaust System: Exhaust pipe, muffler. Brakes: Front and rear brake systems (calipers, master cylinders, lines, rotors). Wheels Tires: Wheel mounting, tire replacement, spoke tension. Clutch: Clutch operation, adjustment, replacement of plates and springs. Controls: Handlebars, levers, pedals, cables. Procedures Included Disassembly Assembly: Complete engine disassembly and reassembly procedures. Troubleshooting: Detailed troubleshooting guide for common issues and symptoms. Maintenance: Routine maintenance tasks, periodic maintenance schedule. Component Servicing: Specific instructions for servicing individual engine and chassis components. Electrical Diagnostics: Guidance for diagnosing electrical faults using wiring diagrams. Technical Depth Depth: Comprehensive, covering both routine maintenance and major repair procedures suitable for experienced DIYers and professional mechanics. 📊 Manual Specifications File Format Readability: High-quality diagrams and instructions, designed for clarity. Compatibility: Compatible with all versions of Windows & Mac. Requirements: Adobe PDF Reader required. Print Quality Printable: All pages are printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 450: Single-cylinder, 4-stroke, SOHC, liquid-cooled (specifics for 2007 LC4 engine) Engine Type 505: Single-cylinder, 4-stroke, SOHC, liquid-cooled (specifics for 2007 LC4 engine) Performance Bore X Stroke 450: Typical for this era: ~95 mm x 63.4 mm (exact specs in manual) Bore X Stroke 505: Typical for this era: ~97 mm x 63.4 mm (exact specs in manual) Horsepower Estimate 450: Approximately 50-55 HP (peak, may vary with tuning/configuration) Horsepower Estimate 505: Approximately 55-60 HP (peak, may vary with tuning/configuration) Fuel System Carburetion: Keihin FCR (Flat CR) carburetor, likely 39mm or 41mm (specifics in manual) Fuel Type: Unleaded gasoline, high octane recommended. 🔧 Transmission Standard Type: Constant-mesh, 5-speed gearbox Optional Optional Gearing: N/A (Standard configuration for SX models) Features Clutch Type: Hydraulically operated, multi-disc wet clutch Transmission Fluid: Refer to manual for specific specifications (typically ATF Dextron III or similar). 📐 Dimensions Exterior Wheelbase: Approx. 1470 mm / 57.9 inches (for 2007 SX models, specific to manual) Weights Dry Weight Estimate 450: Approx. 105 kg / 231.5 lbs (for 2007 SX models, specific to manual) Dry Weight Estimate 505: Approx. 106 kg / 233.7 lbs (for 2007 SX models, specific to manual) 🛡️ Safety Features Ratings Safety Standards: N/A (Motorsport vehicle, no DOT/NHTSA ratings apply) Active Features Braking System: Hydraulic disc brakes front and...
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2007 KTM 450 / 505 SX-F 450 SXS-F Workshop Service Repair Manual Download PDF2007 KTM 450 / 505 SX-F 450 SXS-F Workshop Service Repair Manual Download PDF2007 KTM 450 / 505 SX-F 450 SXS-F Workshop Service Repair Manual Download PDF
This manual covers the 2007 450 SX-F, 505 SX-F, and 450 SXS-F models, representing the second generation of the SX-F platform. These Austrian-manufactured machines are renowned for their performance-oriented design, built for competitive motocross and supercross racing. Engineered with a focus on power delivery, handling, and robust suspension systems, these models embody a strong heritage in off-road motorsport. Key features include a powerful single-cylinder, 4-stroke LC4 engine, a hydraulically operated multi-disc wet clutch, and a 5-speed constant-mesh gearbox. The chassis is constructed from chromoly steel for rigidity, and the braking system utilizes hydraulic discs with components. This comprehensive workshop service repair manual provides essential technical data for owners and mechanics. It details engine mechanicals, including disassembly and assembly of components like pistons, valves, and the oil pump, as well as engine electrical systems, wiring diagrams, and ignition. The manual also covers chassis and suspension servicing, fuel and cooling systems, exhaust, brakes, wheels, tires, clutch, and controls. Included are routine maintenance procedures, periodic maintenance schedules, troubleshooting guides for common issues, and specific instructions for component servicing. This resource is designed to facilitate the effective maintenance and repair of your 2007 SX-F models, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
KTM
Model:
450 SX-F / 505 SX-F / 450 SXS-F
Year:
2007
Codes
Engine Code 450:
LC4
Engine Code 505:
LC4
Generation
Model Generation:
Second Generation SX-F Platform (Introduced 2007)
👋 Introduction
Market Position
Target Audience:
Owners and mechanics of 2007 KTM 450/505 SX-F and 450 SXS-F models seeking in-depth service and repair information.
Competitive Analysis
Value Proposition:
Provides essential, detailed technical data often only available in authorized service centers, saving owners significant costs.
Key Features
Availability:
Instant Download, offering immediate access to critical repair information.
Content Quality:
Features high-quality diagrams and instructions, distinguishing it from less detailed resources.
📋 Manual Details
Coverage Areas
Primary Coverage:
2007 KTM 450 SX-F, 2007 KTM 505 SX-F, 2007 KTM 450 SXS-F
Secondary Coverage Implied:
Potential overlap with other 2000-2007 KTM models mentioned, but specific focus is on the 2007 SX-F variants.
Page Count
Estimated Page Count:
N/A (Digital Download)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, servicing of individual components (pistons, rings, valves, crankshaft, connecting rod, oil pump, etc.)
Engine Electrical:
Wiring diagrams, ignition system, starter system, lighting, charging system.
Chassis Suspension:
Front fork (WP), rear shock absorber (WP), linkage, frame, swingarm.
Fuel System:
Carburetor/Fuel injection (if applicable, though SX-F is typically carbureted), fuel tank, fuel lines.
Cooling System:
Radiator, cooling fan, hoses, coolant.
Exhaust System:
Exhaust pipe, muffler.
Brakes:
Front and rear brake systems (calipers, master cylinders, lines, rotors).
Wheels Tires:
Wheel mounting, tire replacement, spoke tension.
Clutch:
Clutch operation, adjustment, replacement of plates and springs.
Controls:
Handlebars, levers, pedals, cables.
Procedures Included
Disassembly Assembly:
Complete engine disassembly and reassembly procedures.
Troubleshooting:
Detailed troubleshooting guide for common issues and symptoms.
Maintenance:
Routine maintenance tasks, periodic maintenance schedule.
Component Servicing:
Specific instructions for servicing individual engine and chassis components.
Electrical Diagnostics:
Guidance for diagnosing electrical faults using wiring diagrams.
Technical Depth
Depth:
Comprehensive, covering both routine maintenance and major repair procedures suitable for experienced DIYers and professional mechanics.
📊 Manual Specifications
File Format
Readability:
High-quality diagrams and instructions, designed for clarity.
Compatibility:
Compatible with all versions of Windows & Mac.
Requirements:
Adobe PDF Reader required.
Print Quality
Printable:
All pages are printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 450:
Single-cylinder, 4-stroke, SOHC, liquid-cooled (specifics for 2007 LC4 engine)
Engine Type 505:
Single-cylinder, 4-stroke, SOHC, liquid-cooled (specifics for 2007 LC4 engine)
Performance
Bore X Stroke 450:
Typical for this era: ~95 mm x 63.4 mm (exact specs in manual)
Bore X Stroke 505:
Typical for this era: ~97 mm x 63.4 mm (exact specs in manual)
Horsepower Estimate 450:
Approximately 50-55 HP (peak, may vary with tuning/configuration)
Horsepower Estimate 505:
Approximately 55-60 HP (peak, may vary with tuning/configuration)
Fuel System
Carburetion:
Keihin FCR (Flat CR) carburetor, likely 39mm or 41mm (specifics in manual)
Fuel Type:
Unleaded gasoline, high octane recommended.
🔧 Transmission
Standard
Type:
Constant-mesh, 5-speed gearbox
Optional
Optional Gearing:
N/A (Standard configuration for SX models)
Features
Clutch Type:
Hydraulically operated, multi-disc wet clutch
Transmission Fluid:
Refer to manual for specific specifications (typically ATF Dextron III or similar).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470 mm / 57.9 inches (for 2007 SX models, specific to manual)
Weights
Dry Weight Estimate 450:
Approx. 105 kg / 231.5 lbs (for 2007 SX models, specific to manual)
Dry Weight Estimate 505:
Approx. 106 kg / 233.7 lbs (for 2007 SX models, specific to manual)
🛡️ Safety Features
Ratings
Safety Standards:
N/A (Motorsport vehicle, no DOT/NHTSA ratings apply)
Active Features
Braking System:
Hydraulic disc brakes front and rear with Brembo components (specifics in manual).
Passive Features
Frame Construction:
Chromoly steel trellis frame for rigidity and impact absorption.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Pure performance motocross/supercross machine)
Driver Assistance
Rider Aids:
N/A (No electronic rider aids like traction control or ABS)
Connectivity
Connectivity Features:
N/A
Engine Management
Ignition System:
Digital CDI ignition with adjustable ignition curve (via select models/tuning, detailed in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 10-15 hours of riding for competitive use).
Air Filter Cleaning:
Frequent cleaning is critical, especially in dusty conditions (refer to manual for frequency).
Valve Clearance Check:
Refer to manual (typically every 20-30 hours for competitive use).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity and API rating (e.g., Motorex Power Synt 4T 10W-50 or similar.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (specific mixture ratio in manual).
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve guides, wheel bearings, fork seals, swingarm bearings (typical for performance dirt bikes).
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring proper jetting.
📚 Vehicle History
Brand Heritage
Heritage Focus:
KTM's strong heritage in off-road racing and performance motocross/supercross bikes.
Model Evolution
Sx F Lineage:
The 2007 SX-F models represent a significant step in KTM's development of their 4-stroke motocross platforms, moving towards more advanced chassis and engine designs.
Production
Manufacturing Origin:
Austria
🏆 Awards & Recognition
Recognitions
Racing Success:
KTM SX-F models have a strong track record in professional motocross and supercross racing, indicating inherent performance capabilities.
Ratings
Editorial Reviews:
Likely received positive reviews for power delivery, handling, and suspension performance in its class during its production year.
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