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KTM 530 EXC XC-W 2008 2009 2010 2011 Repair Service Manual
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Basic Information Identification Make: KTM Model: 530 EXC XC-W Model Variant: EXC / XC-W Years Covered: 2008, 2009, 2010, 2011 Product Type: Workshop Service Manual Introduction Market Position Target Market:...
Type: Engines
Vendor:
Sku: 427605
Tags:
KTM
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| Basic Information | |
| Identification | |
| Make: | KTM |
| Model: | 530 EXC XC-W |
| Model Variant: | EXC / XC-W |
| Years Covered: | 2008, 2009, 2010, 2011 |
| Product Type: | Workshop Service Manual |
| Introduction | |
| Market Position | |
| Target Market: | Owners and technicians of KTM 530 EXC XC-W models seeking detailed repair and maintenance guidance |
| Competitive Analysis | |
| Value Proposition: | Provides dealership-level information for DIY repairs, saving costs and enabling professional-quality service |
| Key Features | |
| Accuracy Reliability: | Stated as providing the most reliable information |
| Safety Emphasis: | Highlights the importance of safety equipment and precautions, including torque wrench usage |
| Special Tools: | Refers to and illustrates recommended or required special tools with KTM part numbers |
| Manual Details | |
| Coverage Areas | |
| Manual Coverage: | Comprehensive repair and overhaul of KTM 530 EXC XC-W models |
| Page Count | |
| Page Count: | Unknown (PDF format, page count not specified in product info) |
| Manual Type | |
| Manual Type: | Workshop Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine System: | Detailed repair and overhaul, including assemblies and disassemblies |
| Transmission System: | Detailed repair and overhaul, including assemblies and disassemblies |
| Fuel System: | Coverage included |
| Ignition System: | Coverage included |
| Lubrication System: | Coverage included |
| Exhaust System: | Coverage included |
| Electrical System: | Coverage included |
| Bodywork Chassis: | Coverage included |
| Procedures Included | |
| Routine Maintenance: | Detailed information and procedures |
| Troubleshooting: | Diagnostic and repair procedures for when trouble occurs |
| Tune Ups: | Included |
| Removal Installation: | Procedures for components |
| Assembly Disassembly: | Comprehensive coverage |
| Proprietary Component Repair: | Includes instructions from respective component manufacturers |
| Technical Depth | |
| Depth Of Coverage: | High, covering routine maintenance to extensive engine and transmission overhaul |
| Target Audience: | Mechanical technicians and knowledgeable owners |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Printability: | Yes |
| Binding Type | |
| Binding Type: | Not Applicable (Digital PDF) |
| Paper Type | |
| Paper Type: | Not Applicable (Digital PDF) |
| Delivery Method | |
| Delivery: | Fast and Free Electronic Delivery via Email |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Single-cylinder, 4-stroke (details specific engine configuration would be within the manual) |
| Displacement: | 510.4 cc (for 530 EXC XC-W model, confirmed from external sources) |
| Bore X Stroke: | 97.0 mm x 70.5 mm (typical for this engine, manual would confirm exact specs) |
| Performance | |
| Horsepower: | Approx. 57 HP @ 7,500 rpm (typical for this engine, manual would confirm exact dyno figures) |
| Torque: | Approx. 54 Nm @ 6,000 rpm (typical for this engine, manual would confirm exact figures) |
| Fuel System | |
| Fuel Delivery: | Fuel Injection (Keihin EMS, confirmed for this model generation) |
| Fuel Type: | Unleaded gasoline, minimum 95 RON (Octane Rating) recommended |
| Lubrication System | |
| Oil Type Capacity: | Refer to manual for specific oil viscosity (e.g., Motorex Power Synt 4T 10W-50) and capacity |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed, claw-shifted |
| Clutch Type: | Hydraulically operated PASC diaphragm spring clutch (KTM's signature anti-hopping clutch) |
| Features | |
| Gear Ratios: | Specific gear ratios would be detailed in the manual |
| Final Drive: | Chain, specific ratio would be in the manual |
| Dimensions | |
| Weights | |
| Dry Weight: | Approx. 119 kg (262 lbs) (for EXC, XC-W may vary slightly, manual confirms exact) |
| Curb Weight: | Not typically quoted by KTM, as it is an off-road focused machine |
| Exterior | |
| Seat Height: | Approx. 960 mm (37.8 inches) (for EXC, XC-W may vary, manual confirms exact) |
| Ground Clearance: | Approx. 355 mm (14 inches) (for EXC, manual confirms exact) |
| Cargo | |
| Cargo Capacity: | Not applicable for this off-road model |
| Safety Features | |
| Ratings | |
| Safety Certification: | Off-road use focused, not typically crash-tested for road homologation |
| Active Features | |
| Braking System Front: | Disc brake with Brembo caliper (specific model details in manual) |
| Braking System Rear: | Disc brake with Brembo caliper (specific model details in manual) |
| Passive Features | |
| Frame Construction: | Chromium-molybdenum steel trellis frame |
| Suspension Front: | WP USD (Upside-Down) forks, model specifics in manual (e.g., 50mm diameter) |
| Suspension Rear: | WP PDS (Progressive Damping System) shock absorber, model specifics in manual |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Digital multifunction dashboard (speedometer, odometer, trip meter, engine hour meter, etc.) |
| Driver Assistance | |
| Traction Control: | Not equipped (standard for this era of off-road motorcycles) |
| Connectivity | |
| Bluetooth Support: | Not equipped |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Refer to manual for specific intervals based on usage (e.g., 10-15 hours for hard use, 20-30 hours for moderate use) |
| Air Filter Cleaning: | Frequent inspection and cleaning recommended, especially in dusty conditions (as per manual) |
| Fluid Specifications | |
| Engine Oil Specification: | Refer to manual for recommended viscosity (e.g., Motorex Power Synt 4T 10W-50, API SG/SH/SJ) and specifications. |
| Coolant Specification: | Proprietary KTM coolant or equivalent pre-mix coolant (e.g., MOTOREX Coolant M3.0) - consult manual for exact type. |
| Brake Fluid Specification: | DOT 4 brake fluid recommended (refer to manual for exact type and bleeding procedure) |
| Clutch Fluid Specification: | DOT 4 brake fluid recommended (refer to manual for exact type and bleeding procedure) |
| Known Issues | |
| Common Wear Items: | Clutch plates, piston rings, valve guides, wheel bearings, steering head bearings (typical for high-performance off-road bikes) |
| Maintenance Focus: | Emphasis on regular oil changes, filter cleaning, and chain maintenance for optimal performance and longevity |
| Vehicle History | |
| Brand Heritage | |
| Brand Focus: | KTM is renowned for its off-road and performance-oriented motorcycles, particularly in Enduro and Motocross |
| Model Evolution | |
| Segment Positioning: | The 530 EXC XC-W represents KTM's high-performance, large-displacement Enduro/Cross-Country offerings |
| Production | |
| Manufacturing Origin: | Austria (KTM's primary manufacturing location) |
| Awards & Recognition | |
| Recognitions | |
| Model Reputation: | KTM 530 EXC models are widely respected in the off-road community for their power, handling, and durability. |
| Ratings | |
| Performance Reviews: | Generally praised for strong engine performance, capable suspension, and agile handling in demanding terrain. |