The 65 SX / XC, produced in 2009, is a high-performance off-road motorcycle renowned for its competitive edge and robust engineering. As a key player in the legacy of off-road dominance, this model is designed for young riders entering the competitive mini-motocross and off-road racing scene. It features a liquid-cooled, 65 cc two-stroke engine, a lightweight steel frame, and hydraulic disc brakes, all contributing to its agility and responsiveness on the track or trail. The meticulous manufacturing in Austria underscores the commitment to quality, ensuring this machine delivers the power and durability expected by aspiring champions. This Factory Service Repair Workshop Manual provides comprehensive English-language guidance for the 65 SX / XC. It covers complete repairs, servicing, and troubleshooting procedures, offering detailed instructions, photos, and diagrams for all mechanical and electrical systems. From engine overhauls and transmission work to chassis maintenance and brake system servicing, this manual is an essential resource for enthusiast riders, home mechanics, and professional technicians. Its scope extends to regular maintenance tasks, diagnostic procedures, and complete rebuilds, empowering users to maintain optimal performance and longevity for their vehicle and save on dealership service costs. 🏷️ Basic Information Identification Make: KTM Model: 65 SX / XC Year: 2009 👋 Introduction Market Position Target Audience: Enthusiast riders, home mechanics, professional technicians Competitive Analysis Value Proposition: Provides comprehensive, factory-level repair and maintenance information for DIYers and professionals, saving on dealership service costs. Key Features Content Highlight: Hundreds of pages with detailed photos, diagrams, and step-by-step instructions for all service and repair tasks. Purchase Benefit: Empowers owners to maintain and repair their KTM 65 SX/XC confidently, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Download Coverage Scope: Complete repairs, servicing, and troubleshooting procedures Page Count Estimated Pages: Hundreds 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, top-end and bottom-end rebuilds, cooling system, lubrication system Transmission: Clutch, gearbox, shifting mechanisms, lubrication Chassis: Frame, suspension (front forks and rear shock), steering head bearings Brakes: Hydraulic brake systems (front and rear), caliper service, master cylinder service, brake fluid replacement Electrical: Ignition system, lighting, wiring diagrams, troubleshooting electrical faults Fuel System: Carburetor service, fuel delivery, fuel tank maintenance Exhaust System: Exhaust pipe and silencer maintenance Wheels Tires: Wheel bearing service, spoke tensioning, tire replacement Procedures Included Maintenance: Regular service, oil changes, filter replacements, chain adjustment, spark plug replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding guides Repair: Detailed step-by-step instructions for all mechanical and electrical repairs Rebuilds: Complete engine and gearbox rebuild procedures Adjustments: Carburetor tuning, clutch and brake lever adjustments, suspension setup Technical Depth Depth: Comprehensive, from basic rider maintenance to full mechanical rebuilds Detail Level: Detailed photos, diagrams, and exploded views 📊 Manual Specifications File Format File Type: PDF Accessibility: Usable on multiple devices (computer, tablet, smartphone) Compatibility: Fully compatible with Windows and MAC operating systems Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing License: Lifetime use, no expiry dates, no renewal fees ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke single cylinder Displacement: 65 cc Bore X Stroke: 43.5 mm x 43.8 mm Cooling System: Liquid-cooled Performance Horsepower Estimated: Approx. 15-18 HP (specific figures often not published for mini-bikes, but this is typical for the class) Torque Estimated: N/A (specific figures often not published for mini-bikes) Fuel System Carburetor: Keihin PWK 28 (common for this model, specific model to be confirmed in manual) Fuel Type: Unleaded gasoline with appropriate 2-stroke oil pre-mix (e.g., 1:50 ratio, check manual for exact specification) Lubrication Transmission Oil Type: KTM recommends specific gearbox oil (e.g., Motorex Gear Oil 10W/50 or equivalent, check manual for exact specification) Ignition Ignition System: Digital CDI 🔧 Transmission Standard Transmission Type: 6-speed manual Features Clutch Type: Wet multi-disc clutch, hydraulically operated 📐 Dimensions Weights Dry Weight: Approx. 53 kg (117 lbs) - Note: dry weight varies slightly by source Seat Height: Approx. 685 mm (27 inches) - Note: seat height varies Ground Clearance: Approx. 250 mm (9.8 inches) 🛡️ Safety Features Ratings Safety Certification: N/A (Not applicable to off-road motorcycles in the same way as passenger vehicles) Active Features Braking System: Hydraulic disc brakes front and rear with wave rotors Passive Features Frame Construction: High-strength, lightweight steel frame 💡 Technology Features Infotainment Infotainment System: N/A (Not applicable to this model) Driver Assistance Driver Assistance: N/A (Not applicable to this model) Connectivity Connectivity Features: N/A (Not applicable to this model) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically after every 10-15 hours of riding or as specified by KTM) Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions (refer to manual for specific intervals) Spark Plug Replacement: Refer to manual (typically after 20-30 hours of...