🏷️ Basic Information Identification Make: KTM Model: RC 390 Year: 2016 Codes Vehicle Platform: RC Series 👋 Introduction Market Position Positioning: The KTM RC 390 is positioned as a premium entry-level supersport motorcycle, offering track-inspired styling and performance for aspiring riders. Competitive Analysis Competitors: Competes with motorcycles like the Kawasaki Ninja 300/400, Yamaha R3, and Honda CBR300R. Key Features Features: Sharp supersport styling, powerful single-cylinder engine, high-quality suspension components (WP), trellis frame, advanced electronics (e.g., ABS). Manual Utility Benefit For Owner: Empowers owners to perform maintenance and repairs themselves, saving time and money, and fostering a deeper understanding of their vehicle. 📋 Manual Details Coverage Areas Vehicle Coverage: All 2016 KTM RC 390 models and variants Repair Coverage: Complete A-Z repairs, maintenance, diagnosis, and servicing Page Count Estimated Page Count: High (typically 500+ pages for comprehensive service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, assembly, torque specifications, and overhaul procedures for the single-cylinder engine. Fuel System: Fuel injection system components, pressure testing, injector servicing, fuel pump diagnostics, and throttle body calibration. Cooling System: Radiator, cooling fan, thermostat, coolant flow, pressure testing, and fluid specifications. Lubrication System: Oil pump, oil filter replacement, oil change intervals, and oil specifications. Ignition System: Spark plug specifications, ignition coil testing, ECU control, and ignition timing. Starting Charging: Starter motor testing, battery maintenance and testing, alternator/generator output checks. Transmission: Clutch operation, gearbox disassembly, inspection, reassembly, gear inspection, and lubrication. Suspension: Front fork (WP APEX 43), rear shock absorber (WP APEX), adjustment procedures, oil levels, and seal replacement. Brakes: Front and rear brake caliper servicing, master cylinder overhaul, brake fluid replacement and bleeding, ABS system diagnostics (if applicable), rotor inspection. Wheels Tires: Tire pressure recommendations, wheel bearing inspection and replacement, wheel balancing. Steering: Steering head bearing adjustment and replacement, handlebar installation and torque specifications. Electrical System: Complete wiring schematics, component identification, troubleshooting electrical faults, fuse box layout, lighting system diagnostics. Control System: Throttle control, clutch lever adjustment, brake lever adjustment. Instrumentation: Instrument cluster functionality, indicator lights, troubleshooting display errors. Bodywork: Fairing removal and installation, seat removal, fuel tank servicing, panel alignment. Emission Control: Catalytic converter function, evaporative emission control system (EVAP) if applicable, emissions testing procedures. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, error code interpretation. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Diagnostics: Component testing, electrical system diagnostics, fuel system diagnostics. Wiring Schematics: Detailed, vehicle-specific wiring diagrams for all electrical systems. Technical Depth Depth: Factory-level detail, covering basic maintenance to complete engine and transmission overhauls. 📊 Manual Specifications File Format Compatibility: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac OS. Requirements: Adobe PDF Reader and Winzip (free download). Print Quality Printability: All pages are fully printable, allowing for enlarged image printing. Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, single-cylinder engine with DOHC. Displacement: 373.2 cc Bore X Stroke: 89 mm x 60 mm Performance Horsepower: Approximately 44 hp @ 9,500 rpm (specifications may vary slightly by region) Torque: Approximately 35 Nm (25.8 lb-ft) @ 7,250 rpm (specifications may vary slightly by region) Fuel System Fuel Delivery: Bosch EFI (Electronic Fuel Injection) with Keihin throttle body. Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON. 🔧 Transmission Standard Transmission Type: 6-speed, claw-shifted, constant-mesh Optional Optional Transmission: N/A (standard manual transmission) Features Clutch Type: Wet multi-disc clutch, mechanically operated 📐 Dimensions Exterior Length: Approx. 1995 mm (78.5 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1130 mm (44.5 in) Wheelbase: Approx. 1340 mm (52.8 in) Weights Dry Weight: Approx. 147 kg (324 lbs) Wet Weight: Approx. 160 kg (353 lbs) (with all fluids) 🛡️ Safety Features Ratings ABS: Standard Bosch 9MB two-channel ABS (can be disengaged for track use). Active Features Braking System: Front: 320mm disc with ByBre 4-piston radial caliper. Rear: 230mm disc with ByBre 1-piston caliper. Passive Features Chassis: Lightweight steel trellis frame for rigidity and agility. 💡 Technology Features Infotainment Display Type: Digital LCD instrument cluster. Driver Assistance ABS System: Bosch ABS, a key safety and performance technology. Connectivity Connectivity Features: No advanced smartphone connectivity (e.g., Apple CarPlay/Android Auto) typical for this model year and segment. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 km (4,660 miles) or 12 months, whichever comes first. Consult manual for exact specification. Valve Clearance Check: Typically every 15,000 km (9,320 miles). Consult manual for exact specification. Fluid Specifications Engine Oil: Refer to manual for specific API and JASO specifications (e.g., SAE 15W-50). Capacity typically around 1.1-1.2 liters. Coolant: Ethylene glycol based coolant (e.g., Motorex Coolant M3.0 or...
Standard Bosch 9MB two-channel ABS (can be disengaged for track use).
Active Features
Braking System:
Front: 320mm disc with ByBre 4-piston radial caliper. Rear: 230mm disc with ByBre 1-piston caliper.
Passive Features
Chassis:
Lightweight steel trellis frame for rigidity and agility.
💡 Technology Features
Infotainment
Display Type:
Digital LCD instrument cluster.
Driver Assistance
ABS System:
Bosch ABS, a key safety and performance technology.
Connectivity
Connectivity Features:
No advanced smartphone connectivity (e.g., Apple CarPlay/Android Auto) typical for this model year and segment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 km (4,660 miles) or 12 months, whichever comes first. Consult manual for exact specification.
Valve Clearance Check:
Typically every 15,000 km (9,320 miles). Consult manual for exact specification.
Fluid Specifications
Engine Oil:
Refer to manual for specific API and JASO specifications (e.g., SAE 15W-50). Capacity typically around 1.1-1.2 liters.
Coolant:
Ethylene glycol based coolant (e.g., Motorex Coolant M3.0 or equivalent). Consult manual for specification and mixture ratio.
Brake Fluid:
DOT 4 (refer to manual for exact type and compatibility).
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (depending on riding style).
Potential Issues:
Some early models may have had minor electrical gremlins or overheating concerns, which are typically addressed through service bulletins or manual updates.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its 'Ready to Race' philosophy, focusing on performance, off-road prowess, and distinctive styling.
Model Evolution
Rc Series Introduction:
The RC 390 was introduced as part of KTM's expansion into the street motorcycle segment, building upon the success of the Duke series.
Production
Manufacturing Location:
India (by Bajaj Auto, KTM's partner)
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