2000-2007 KYMCO Mxer 50 Official Service Repair Manual (Highly Detailed FSM Preview)
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🏷️ Basic Information Identification Make: KYMCO Model: Mx'er 50 Year: 2000-2007 Product Type: Official Service Repair Manual / Workshop Manual Codes Engine Type Code: Air-cooled, 2-stroke Chassis Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Target Audience: DIY enthusiasts, ATV owners, independent repair shops Competitive Analysis Advantage: Provides same information as dealer service manuals, cost-saving for owners, instant digital access Key Features Features: Complete coverage, detailed diagrams and pictures, torque specifications, troubleshooting, instant download Value Proposition Benefits: Save money on repairs and maintenance, increase understanding of the vehicle, perform all service procedures correctly 📋 Manual Details Coverage Areas Covered Models: KYMCO Mx'er 50 (On Road & Off Road Models) Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Total Pages: 213 Manual Type Type: Full Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder Head, Cylinder, Piston, Crankcase, Crankshaft, A.C. Generator, Kick Starter, Drive Pulley, Clutch, Driven Pulley, Final Reduction, Transmission System Fuel System: Fuel System (Carburetor, Fuel Pump, Fuel Tank) Lubrication System: Lubrication System Ignition System: Ignition System (Magneto, Stator, Coil) Electrical System: Battery, Charging System, A.C. Generator, Starting System, Lights, Switches Chassis Suspension Steering: Front Wheel, Front Brake, Front Suspension, Steering System, Rear Wheel, Swing Arm, Hydraulic Brake Exhaust System: Frame Covers/Exhaust Muffler Model Specific: On Road Model Supplement Procedures Included Maintenance: Scheduled Maintenance, Inspection, Adjustment, Lubrication, Fluid Changes (Coolant, Oil) Repair Rebuild: Complete Tear Down and Rebuild, Engine Overhaul, Component Reassembly Troubleshooting: Problem Diagnosis, Error Code Identification, Troubleshooting Guides Installation: Engine Removal/Installation, Component Installation Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and chassis rebuilds) Diagnostic Tools: Implied diagnostic procedures and specifications for troubleshooting 📊 Manual Specifications File Format Format: PDF Features: Bookmarks, Searchable Text, Index, Printable Pages Print Quality Quality: High Resolution, Clear Images and Diagrams Binding Type Type: Digital Download (No Physical Binding) Paper Type Type: N/A (Digital Format) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 2-stroke Engine Displacement: Approximately 49.4 cc (based on typical 50cc 2-stroke configurations) Bore X Stroke: Specifics would be detailed within the manual, often around 39mm x 41.4mm for similar engines. Compression Ratio: Manual will specify, typically around 7.0:1 for this class of engine. Performance Horsepower: Manual will provide, likely in the 3-5 HP range. Torque: Manual will provide specific figures and torque curves. Fuel System Fuel Delivery: Carburetor (specific model like Mikuni VM series likely detailed) Fuel Type: Unleaded gasoline (with 2-stroke oil pre-mix or oil injection system as specified) Air Filtration: Details on air filter type and maintenance. Lubrication System Type: Premix or Oil Injection (manual will clarify) Engine Mechanical Cooling System: Air-cooled 🔧 Transmission Standard Type: Automatic Transmission with CVT (Continuously Variable Transmission) Features: Drive Pulley, Driven Pulley, Clutch Assembly Final Drive: Chain Drive or Belt Drive (manual will specify) Fluid Requirements Transmission Fluid: Manual will specify type and capacity for any gear reduction cases or CVT fluid if applicable. 📐 Dimensions Exterior Length: Manual may provide, typical for a 50cc ATV. Width: Manual may provide, typical for a 50cc ATV. Weights Dry Weight: Manual will specify, typically in the 150-200 lbs range. Payload Capacity: Manual will specify. 🛡️ Safety Features Ratings Atv Safety: Manual will include safety precautions specific to ATV operation and maintenance. Active Features Braking System: Front and Rear Hydraulic Disc Brakes (specifics within manual) Passive Features Lighting: Headlights, Taillights (covered in electrical section) 💡 Technology Features Infotainment Features: Basic ATV instrumentation (speedometer, odometer, indicator lights). No advanced infotainment. Driver Assistance Features: N/A (Basic recreational ATV) Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Manual will detail specific intervals for gearbox oil and 2-stroke oil (if applicable). Spark Plug: Manual will provide inspection and replacement intervals. Air Filter: Details on cleaning and replacement intervals. Brake Inspection: Regular inspection intervals will be specified. Cv Belt Inspection: Intervals for checking CVT belt wear and condition. Fluid Specifications Engine Oil: Manual will specify viscosity grade (e.g., SAE 10W-30 or 10W-40 for gearbox oil) and type (e.g., API service classification). 2 Stroke Oil: Manual will specify recommended 2-stroke oil type (e.g., JASO FD, API TC) for oil injection or premix. Brake Fluid: Manual will specify DOT standard (e.g., DOT 3 or DOT 4). Coolant: N/A (Air-cooled engine) Known Issues Common Problems: Manual will cover common issues for 2-stroke engines, CVTs, and electrical systems of this era, such as carburetor gumming, exhaust port fouling, CVT belt wear, and starter system issues. Torque Specs Engine Bolt Torques: Manual provides critical torque specifications for engine components (e.g., cylinder head bolts, crankcase bolts). Chassis Bolt Torques: Manual provides torque specifications for suspension, steering, and brake components. 📚 Vehicle History Brand Heritage Manufacturer: KYMCO (Kwang Yang Motor Co., Ltd.) is a...
Approximately 49.4 cc (based on typical 50cc 2-stroke configurations)
Bore X Stroke:
Specifics would be detailed within the manual, often around 39mm x 41.4mm for similar engines.
Compression Ratio:
Manual will specify, typically around 7.0:1 for this class of engine.
Performance
Horsepower:
Manual will provide, likely in the 3-5 HP range.
Torque:
Manual will provide specific figures and torque curves.
Fuel System
Fuel Delivery:
Carburetor (specific model like Mikuni VM series likely detailed)
Fuel Type:
Unleaded gasoline (with 2-stroke oil pre-mix or oil injection system as specified)
Air Filtration:
Details on air filter type and maintenance.
Lubrication System
Type:
Premix or Oil Injection (manual will clarify)
Engine Mechanical
Cooling System:
Air-cooled
🔧 Transmission
Standard
Type:
Automatic Transmission with CVT (Continuously Variable Transmission)
Features:
Drive Pulley, Driven Pulley, Clutch Assembly
Final Drive:
Chain Drive or Belt Drive (manual will specify)
Fluid Requirements
Transmission Fluid:
Manual will specify type and capacity for any gear reduction cases or CVT fluid if applicable.
📐 Dimensions
Exterior
Length:
Manual may provide, typical for a 50cc ATV.
Width:
Manual may provide, typical for a 50cc ATV.
Weights
Dry Weight:
Manual will specify, typically in the 150-200 lbs range.
Payload Capacity:
Manual will specify.
🛡️ Safety Features
Ratings
Atv Safety:
Manual will include safety precautions specific to ATV operation and maintenance.
Active Features
Braking System:
Front and Rear Hydraulic Disc Brakes (specifics within manual)
Passive Features
Lighting:
Headlights, Taillights (covered in electrical section)
💡 Technology Features
Infotainment
Features:
Basic ATV instrumentation (speedometer, odometer, indicator lights). No advanced infotainment.
Driver Assistance
Features:
N/A (Basic recreational ATV)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Manual will detail specific intervals for gearbox oil and 2-stroke oil (if applicable).
Spark Plug:
Manual will provide inspection and replacement intervals.
Air Filter:
Details on cleaning and replacement intervals.
Brake Inspection:
Regular inspection intervals will be specified.
Cv Belt Inspection:
Intervals for checking CVT belt wear and condition.
Fluid Specifications
Engine Oil:
Manual will specify viscosity grade (e.g., SAE 10W-30 or 10W-40 for gearbox oil) and type (e.g., API service classification).
2 Stroke Oil:
Manual will specify recommended 2-stroke oil type (e.g., JASO FD, API TC) for oil injection or premix.
Brake Fluid:
Manual will specify DOT standard (e.g., DOT 3 or DOT 4).
Coolant:
N/A (Air-cooled engine)
Known Issues
Common Problems:
Manual will cover common issues for 2-stroke engines, CVTs, and electrical systems of this era, such as carburetor gumming, exhaust port fouling, CVT belt wear, and starter system issues.
Torque Specs
Engine Bolt Torques:
Manual provides critical torque specifications for engine components (e.g., cylinder head bolts, crankcase bolts).
Chassis Bolt Torques:
Manual provides torque specifications for suspension, steering, and brake components.
📚 Vehicle History
Brand Heritage
Manufacturer:
KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for scooters, motorcycles, and ATVs.
Model Evolution
Model Line:
The Mx'er 50 is part of KYMCO's line of entry-level recreational ATVs, often targeted at younger riders or for light trail use.
Production
Production Period:
Covered years 2000-2007 indicate this was a contemporary model in that era.
🏆 Awards & Recognition
Recognitions
Awards:
No specific awards are highlighted for this model in the provided information, but KYMCO generally offers reliable entry-level ATVs.
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