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Land Rover Discovery 2 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 2 Year: 2006 👋 Introduction Market Position Positioning: The Land Rover Discovery 2 (often referred to as the 'Disco 2' or Series II) was positioned as a capable, versatile, and rugged premium SUV, blending luxury with serious off-road prowess. It aimed to compete in a segment that valued utility, durability, and a distinctive British character. Competitive Analysis Competitors: Key competitors for the Discovery 2 in 2006 included vehicles like the Toyota Land Cruiser Prado, Jeep Grand Cherokee, Nissan Pathfinder, and certain models from BMW (e.g., X5) and Mercedes-Benz (e.g., M-Class), although the Discovery often retained a more rugged, utilitarian edge. Key Features Distinguishing Features: Permanent Four-Wheel Drive, Center Differential Lock, Hill Descent Control (HDC), optional Active Cornering Enhancement (ACE) suspension, robust chassis, and strong off-road articulation. The 2006 model represents the later stages of the Series II production, often benefitting from earlier refinements. 📋 Manual Details Coverage Areas Primary Coverage: Full Workshop Service and Repair Page Count Estimated Page Count: Varies by specific edition, typically 1000+ pages for comprehensive factory manuals. Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (including specific variants), Cooling System, Fuel System, Exhaust System, Transmission (Automatic and Manual), Drivetrain (4WD system, differentials, driveshafts) Chassis And Suspension: Suspension (including adjustable suspension systems if applicable), Steering System, Brake System (ABS, DSC), Wheels and Tires Electrical And Electronics: Wiring Diagrams, Engine Control Unit (ECU), Body Control Module (BCM), Lighting Systems, Instrument Cluster, Audio System, Power Accessories, SRS (Airbag) System, Air Conditioning System Body And Interior: Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Seals, Body Repairs Procedures Included Maintenance: Routine Inspections, Oil and Filter Changes, Fluid Level Checks and Replenishment, Spark Plug Replacement, Air Filter Replacement, Brake Pad and Rotor Replacement Repair And Overhaul: Engine Rebuild Procedures, Transmission Overhaul, Differential Repairs, Suspension Component Replacement, Brake System Bleeding and Component Replacement, Electrical Component Diagnosis and Replacement Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Circuit Analysis Technical Depth Depth: Comprehensive, covering all workshop procedures from basic maintenance to complete component overhauls and system diagnostics. 📊 Manual Specifications File Format Quality: High-resolution PDF, allowing for detailed zoom on diagrams and text. Print Quality Printability: Printable pages suitable for workshop use. Binding Type Binding: Not Applicable (Digital PDF format) Paper Type Paper Type: Not Applicable (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: Likely the 4.0L V8 (GEMS or Bosch Motronic, depending on exact build date within the 2006 model year, though the 4.6L was more common for later models) or the 2.5L TD5 I5 Diesel. The 4.6L V8 is a prominent engine for this era. Performance 4.0L V8 (Typical): Approx. 182 hp @ 4750 rpm; 236 lb-ft @ 3250 rpm 4.6L V8 (Typical): Approx. 217 hp @ 4750 rpm; 280 lb-ft @ 3250 rpm 2.5L Td5 Diesel (Typical): Approx. 134 hp @ 4200 rpm; 236 lb-ft @ 1900 rpm Fuel System Gasoline: Multi-point Fuel Injection (MPFI) Diesel: Direct Injection with Electronic Engine Management (EDC) and individual injector pumps. 🔧 Transmission Standard Transmission Type: 4-speed automatic (e.g., ZF 4HP22 for V8, 4HP24 for diesel) or 5-speed manual (R380 for some diesel models). Optional Optional Transmission: Availability of manual or automatic varied by market and engine. Features Drivetrain Features: Permanent 4WD with a lockable center differential and a 2-speed transfer case (high and low range). 📐 Dimensions Exterior Length: Approx. 189.8 inches (4821 mm) Width: Approx. 74.6 inches (1895 mm) Height: Approx. 75.3 inches (1913 mm) Wheelbase: Approx. 100 inches (2540 mm) Weights Curb Weight: Typically around 4,500 - 5,000 lbs (2040 - 2270 kg) depending on engine and equipment. 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA and IIHS ratings varied by year and specific testing criteria. Generally considered robust but less advanced in passive safety compared to later designs. Active Features Active Safety: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Hill Descent Control (HDC), optional Electronic Traction Control (ETC), optional Active Cornering Enhancement (ACE). Passive Features Passive Safety: Front airbags for driver and passenger, optional side airbags, reinforced chassis and body structure. 💡 Technology Features Infotainment Infotainment Systems: Basic infotainment systems for its era, often including an AM/FM radio, CD player, and potentially a cassette player. Navigation systems were optional on higher trims. Speaker systems were typically basic but adequate. Driver Assistance Driver Assistance Features: Key technologies include Hill Descent Control (HDC) for controlled descents, Electronic Traction Control (ETC) on models without ACE or in addition to it, and the Active Cornering Enhancement (ACE) system which uses hydraulic actuators to reduce body roll in corners. Connectivity Connectivity Options: Limited by modern standards. Primarily focused on vehicle systems. May include features like cruise control, power accessories, and basic trip computers....
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Land Rover Discovery 2 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Discovery 2
Year:
2006
👋 Introduction
Market Position
Positioning:
The Land Rover Discovery 2 (often referred to as the 'Disco 2' or Series II) was positioned as a capable, versatile, and rugged premium SUV, blending luxury with serious off-road prowess. It aimed to compete in a segment that valued utility, durability, and a distinctive British character.
Competitive Analysis
Competitors:
Key competitors for the Discovery 2 in 2006 included vehicles like the Toyota Land Cruiser Prado, Jeep Grand Cherokee, Nissan Pathfinder, and certain models from BMW (e.g., X5) and Mercedes-Benz (e.g., M-Class), although the Discovery often retained a more rugged, utilitarian edge.
Key Features
Distinguishing Features:
Permanent Four-Wheel Drive, Center Differential Lock, Hill Descent Control (HDC), optional Active Cornering Enhancement (ACE) suspension, robust chassis, and strong off-road articulation. The 2006 model represents the later stages of the Series II production, often benefitting from earlier refinements.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Workshop Service and Repair
Page Count
Estimated Page Count:
Varies by specific edition, typically 1000+ pages for comprehensive factory manuals.
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including specific variants), Cooling System, Fuel System, Exhaust System, Transmission (Automatic and Manual), Drivetrain (4WD system, differentials, driveshafts)
Chassis And Suspension:
Suspension (including adjustable suspension systems if applicable), Steering System, Brake System (ABS, DSC), Wheels and Tires
Electrical And Electronics:
Wiring Diagrams, Engine Control Unit (ECU), Body Control Module (BCM), Lighting Systems, Instrument Cluster, Audio System, Power Accessories, SRS (Airbag) System, Air Conditioning System
Body And Interior:
Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Seals, Body Repairs
Procedures Included
Maintenance:
Routine Inspections, Oil and Filter Changes, Fluid Level Checks and Replenishment, Spark Plug Replacement, Air Filter Replacement, Brake Pad and Rotor Replacement
Repair And Overhaul:
Engine Rebuild Procedures, Transmission Overhaul, Differential Repairs, Suspension Component Replacement, Brake System Bleeding and Component Replacement, Electrical Component Diagnosis and Replacement
Diagnostics And Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Circuit Analysis
Technical Depth
Depth:
Comprehensive, covering all workshop procedures from basic maintenance to complete component overhauls and system diagnostics.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, allowing for detailed zoom on diagrams and text.
Print Quality
Printability:
Printable pages suitable for workshop use.
Binding Type
Binding:
Not Applicable (Digital PDF format)
Paper Type
Paper Type:
Not Applicable (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
Likely the 4.0L V8 (GEMS or Bosch Motronic, depending on exact build date within the 2006 model year, though the 4.6L was more common for later models) or the 2.5L TD5 I5 Diesel. The 4.6L V8 is a prominent engine for this era.
Performance
4.0L V8 (Typical):
Approx. 182 hp @ 4750 rpm; 236 lb-ft @ 3250 rpm
4.6L V8 (Typical):
Approx. 217 hp @ 4750 rpm; 280 lb-ft @ 3250 rpm
2.5L Td5 Diesel (Typical):
Approx. 134 hp @ 4200 rpm; 236 lb-ft @ 1900 rpm
Fuel System
Gasoline:
Multi-point Fuel Injection (MPFI)
Diesel:
Direct Injection with Electronic Engine Management (EDC) and individual injector pumps.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic (e.g., ZF 4HP22 for V8, 4HP24 for diesel) or 5-speed manual (R380 for some diesel models).
Optional
Optional Transmission:
Availability of manual or automatic varied by market and engine.
Features
Drivetrain Features:
Permanent 4WD with a lockable center differential and a 2-speed transfer case (high and low range).
📐 Dimensions
Exterior
Length:
Approx. 189.8 inches (4821 mm)
Width:
Approx. 74.6 inches (1895 mm)
Height:
Approx. 75.3 inches (1913 mm)
Wheelbase:
Approx. 100 inches (2540 mm)
Weights
Curb Weight:
Typically around 4,500 - 5,000 lbs (2040 - 2270 kg) depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA and IIHS ratings varied by year and specific testing criteria. Generally considered robust but less advanced in passive safety compared to later designs.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Hill Descent Control (HDC), optional Electronic Traction Control (ETC), optional Active Cornering Enhancement (ACE).
Passive Features
Passive Safety:
Front airbags for driver and passenger, optional side airbags, reinforced chassis and body structure.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic infotainment systems for its era, often including an AM/FM radio, CD player, and potentially a cassette player. Navigation systems were optional on higher trims. Speaker systems were typically basic but adequate.
Driver Assistance
Driver Assistance Features:
Key technologies include Hill Descent Control (HDC) for controlled descents, Electronic Traction Control (ETC) on models without ACE or in addition to it, and the Active Cornering Enhancement (ACE) system which uses hydraulic actuators to reduce body roll in corners.
Connectivity
Connectivity Options:
Limited by modern standards. Primarily focused on vehicle systems. May include features like cruise control, power accessories, and basic trip computers.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000-7,500 miles (10,000-12,000 km) or 12 months for gasoline, and 7,500-10,000 miles (12,000-16,000 km) or 12 months for diesel, depending on driving conditions. Always refer to the specific manual for precise intervals.
Timing Belt Or Chain:
V8 engines use a timing chain, which is generally maintenance-free unless issues arise. TD5 diesel engines use a timing belt, requiring replacement typically every 60,000 - 100,000 miles (100,000 - 160,000 km) or 5 years. This is critical and must be confirmed in the manual.
Fluid Specifications
Engine Oil V8:
API SG/SH/SJ or ACEA A2-96, viscosity typically 10W-40 or 10W-30. Check manual for exact specification.
Engine Oil Td5:
API CF-4/CG-4, viscosity typically 10W-40 or 15W-40. Check manual for exact specification.
Coolant:
Ethylene Glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Use of a pink or orange OAT (Organic Acid Technology) coolant is usually recommended for later models, but confirm.
Transmission Fluid Auto:
ESR-M2C164-A or equivalent DEXRON-III/MERCON. Check manual for precise type.
Transfer Case Fluid:
LT270 specification or equivalent manual transmission fluid.
Differentials And Hubs:
GL-5 hypoid gear oil, typically 80W-90.
Known Issues
Common Issues:
Head gasket failures (especially on early V8s), Crankshaft Position Sensor (CKPS) failures (leading to no-start), ACE system leaks/failures, SLS system issues (air springs, compressor), rust in key areas (chassis, wheel arches), exhaust manifold cracks (V8), injector sealing O-rings (TD5), HEVAC system problems.
📚 Vehicle History
Brand Heritage
Heritage:
Land Rover has a long-standing reputation for building durable, capable off-road vehicles, dating back to the original Land Rover Series vehicles and the Range Rover lineage.
Model Evolution
Discovery Series Ii Evolution:
The Discovery 2 (Series II) was introduced in 1998 as an evolution of the original Discovery I. It featured a longer wheelbase, updated styling, improved interior, and significant mechanical enhancements, including the introduction of the TD5 diesel engine and advanced suspension systems like ACE and SLS (Self-Levelling Suspension).
Production
Production Years:
Discovery Series II was produced from 1998 to 2004. However, this manual is specifically for the *2006 model year*, which implies it's a service manual covering the later period of the Discovery 2's life, potentially including a final run or extended availability in certain markets, or more commonly, a manual that *covers* the 2006 model year even if production ended slightly earlier, meaning it would apply to the last vehicles produced in the Series II generation.
🏆 Awards & Recognition
Recognitions
Off Road Capability Awards:
While specific awards for the 2006 model year might be scarce, the Discovery line has consistently been recognized for its class-leading off-road ability and versatility, often praised by specialized 4x4 publications and enthusiasts for its ruggedness and touring capability.
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