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2002 Liberty KJ Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Year: 2002 Chassis Code: KJ Codes Vin Engine Code: G 👋 Introduction Market Position Vehicle Segment: Compact SUV / Sport Utility Vehicle Brand Philosophy: Jeep is known for its off-road capability and ruggedness, even in its more compact offerings. Competitive Analysis Competitors 2002: Ford Escape, Mazda Tribute, Toyota RAV4, Honda CR-V, Nissan Xterra Key Features Vehicle Appeal: Off-road capability, versatile cargo space, distinct styling Manual Value Proposition Benefit To Owner: Empowers owners with factory-level knowledge for maintenance, diagnosis, and repair, saving time and money. 📋 Manual Details Coverage Areas Language: English Format: Digital (likely PDF based on description) Manual Type: Factory Service Repair Manual Page Count Estimated Page Count: N/A (description incomplete) Manual Type Target Audience: Do-it-yourself (DIY) enthusiasts and professional technicians 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, lubrication, cooling system, exhaust system Drivetrain: Transmission (automatic/manual), transfer case, axles, drivelines, differentials Chassis: Suspension (front/rear), steering system, braking system (ABS, power assist), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, power accessories, body control module (BCM), wiring diagrams Body: Exterior body panels, interior trim, doors, windows, seats, HVAC system, climate control Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), testing procedures for components Repair: Component removal and installation, assembly and disassembly, adjustments, calibrations, overhaul procedures Technical Specifications: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhauls and complex electrical diagnostics 📊 Manual Specifications File Format File Type: Likely PDF, optimized for readability and potential printing Print Quality Diagram Quality: Top quality diagrams as stated, crucial for accurate repairs Text Readability: Easy-to-read text sections Binding Type Binding: N/A (digital format) Paper Type Paper Quality: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: G (2.4L DOHC) Engine Type: Inline-4 Cylinder, DOHC, 16-valve Displacement: 2.4 Liters (2429 cc) Performance Horsepower @ Rpm: Approx. 150 hp @ 5200 rpm Torque @ Rpm: Approx. 165 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Maintenance Spark Plug Type: NGK PFR5N-11 (check manual for exact fitment) Recommended Oil Viscosity: SAE 5W-30 (API Certified, synthetic or synthetic blend recommended) Oil Filter Part Number: MOPAR MO-090 or equivalent (e.g., Purolator L14670, Wix 57060) Coolant Type: Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, or equivalent HOAT (Hybrid OAT) - typically orange or pink Engine Oil Capacity: 4.5 Quarts (4.3 Liters) with filter change (verify in manual) 🔧 Transmission Standard Transmission Type: 42RLE 4-Speed Automatic Transmission Optional Transmission Type: NV1500 5-Speed Manual Transmission Features Automatic Features: Overdrive, electronically controlled Manual Features: Designed for off-road durability Maintenance Automatic Transmission Fluid Type: ATF+4 (Chrysler Mopar Genuine ATF+4) Automatic Transmission Fluid Capacity: Approx. 7.5 Quarts (7.1 Liters) (dry fill, verify in manual) Manual Transmission Fluid Type: API GL-3 or GL-4, SAE 75W-90 Synthetic Gear Lubricant Transfer Case Fluid Type: NV235/NV241: Mopar NV235/NV241 transfer case fluid, or equivalent SAE 75W-90 synthetic gear lubricant 📐 Dimensions Exterior Wheelbase: 104.7 inches (2659 mm) Length: 177.1 inches (4498 mm) Width: 72.4 inches (1839 mm) Height: 66.0 inches (1676 mm) Weights Curb Weight Approx: 3700-4000 lbs (1678-1814 kg) depending on configuration Towing Capacity Max: 2000 lbs (907 kg) (verify for specific configuration) Gross Vehicle Weight Rating Gvwr: Approx. 5000 lbs (2268 kg) Wheel Bolt Pattern: 5 x 4.5 inches (5x114.3mm) Wheel Size Standard: 16-inch (check trim level) Tire Size Standard: P225/75R16 (check trim level) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 4-star (2002 model year) NHTSA Frontal Crash Passenger: 4-star (2002 model year) IIHS Frontal Offset Rating: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (Traction Control System - TCS) Electronic Stability Control: Not typically available for the 2002 model year Passive Features Airbags Standard: Driver and Passenger Frontal Airbags Airbags Optional: Optional Front Seat-Mounted Side Airbags (important for IIHS rating) Seatbelts: 3-point seatbelts in all seating positions, pretensioners for front seats 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional premium audio systems, steering wheel audio controls available on some trims Climate Control: Manual climate control standard, optional automatic climate control on higher trims Driver Assistance Cruise Control: Standard cruise control Keyless Entry: Optional keyless entry system Connectivity Telematics: Optional SiriusXM Satellite Radio (introduced later in model run or as dealer accessory) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (with synthetic oil) Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km) Transmission Fluid Change: Inspect every 30,000 miles (48,000 km), change as recommended by severe service schedule or at 60,000-100,000 miles (96,000-160,000...
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Tags: 2002 Car KJ Liberty
2002 Liberty KJ Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Year:
2002
Chassis Code:
KJ
Codes
Vin Engine Code:
G
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Sport Utility Vehicle
Brand Philosophy:
Jeep is known for its off-road capability and ruggedness, even in its more compact offerings.
Competitive Analysis
Competitors 2002:
Ford Escape, Mazda Tribute, Toyota RAV4, Honda CR-V, Nissan Xterra
Key Features
Vehicle Appeal:
Off-road capability, versatile cargo space, distinct styling
Manual Value Proposition
Benefit To Owner:
Empowers owners with factory-level knowledge for maintenance, diagnosis, and repair, saving time and money.
📋 Manual Details
Coverage Areas
Language:
English
Format:
Digital (likely PDF based on description)
Manual Type:
Factory Service Repair Manual
Page Count
Estimated Page Count:
N/A (description incomplete)
Manual Type
Target Audience:
Do-it-yourself (DIY) enthusiasts and professional technicians
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication, cooling system, exhaust system
Drivetrain:
Transmission (automatic/manual), transfer case, axles, drivelines, differentials
Chassis:
Suspension (front/rear), steering system, braking system (ABS, power assist), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body control module (BCM), wiring diagrams
Body:
Exterior body panels, interior trim, doors, windows, seats, HVAC system, climate control
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), testing procedures for components
Repair:
Component removal and installation, assembly and disassembly, adjustments, calibrations, overhaul procedures
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic values
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhauls and complex electrical diagnostics
📊 Manual Specifications
File Format
File Type:
Likely PDF, optimized for readability and potential printing
Print Quality
Diagram Quality:
Top quality diagrams as stated, crucial for accurate repairs
Text Readability:
Easy-to-read text sections
Binding Type
Binding:
N/A (digital format)
Paper Type
Paper Quality:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G (2.4L DOHC)
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
2.4 Liters (2429 cc)
Performance
Horsepower @ Rpm:
Approx. 150 hp @ 5200 rpm
Torque @ Rpm:
Approx. 165 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Maintenance
Spark Plug Type:
NGK PFR5N-11 (check manual for exact fitment)
Recommended Oil Viscosity:
SAE 5W-30 (API Certified, synthetic or synthetic blend recommended)
Oil Filter Part Number:
MOPAR MO-090 or equivalent (e.g., Purolator L14670, Wix 57060)
Coolant Type:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, or equivalent HOAT (Hybrid OAT) - typically orange or pink
Engine Oil Capacity:
4.5 Quarts (4.3 Liters) with filter change (verify in manual)
🔧 Transmission
Standard
Transmission Type:
42RLE 4-Speed Automatic Transmission
Optional
Transmission Type:
NV1500 5-Speed Manual Transmission
Features
Automatic Features:
Overdrive, electronically controlled
Manual Features:
Designed for off-road durability
Maintenance
Automatic Transmission Fluid Type:
ATF+4 (Chrysler Mopar Genuine ATF+4)
Automatic Transmission Fluid Capacity:
Approx. 7.5 Quarts (7.1 Liters) (dry fill, verify in manual)
Manual Transmission Fluid Type:
API GL-3 or GL-4, SAE 75W-90 Synthetic Gear Lubricant
Transfer Case Fluid Type:
NV235/NV241: Mopar NV235/NV241 transfer case fluid, or equivalent SAE 75W-90 synthetic gear lubricant
📐 Dimensions
Exterior
Wheelbase:
104.7 inches (2659 mm)
Length:
177.1 inches (4498 mm)
Width:
72.4 inches (1839 mm)
Height:
66.0 inches (1676 mm)
Weights
Curb Weight Approx:
3700-4000 lbs (1678-1814 kg) depending on configuration
Towing Capacity Max:
2000 lbs (907 kg) (verify for specific configuration)
Gross Vehicle Weight Rating Gvwr:
Approx. 5000 lbs (2268 kg)
Wheel Bolt Pattern:
5 x 4.5 inches (5x114.3mm)
Wheel Size Standard:
16-inch (check trim level)
Tire Size Standard:
P225/75R16 (check trim level)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
4-star (2002 model year)
NHTSA Frontal Crash Passenger:
4-star (2002 model year)
IIHS Frontal Offset Rating:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (Traction Control System - TCS)
Electronic Stability Control:
Not typically available for the 2002 model year
Passive Features
Airbags Standard:
Driver and Passenger Frontal Airbags
Airbags Optional:
Optional Front Seat-Mounted Side Airbags (important for IIHS rating)
Seatbelts:
3-point seatbelts in all seating positions, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium audio systems, steering wheel audio controls available on some trims
Climate Control:
Manual climate control standard, optional automatic climate control on higher trims
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry:
Optional keyless entry system
Connectivity
Telematics:
Optional SiriusXM Satellite Radio (introduced later in model run or as dealer accessory)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (with synthetic oil)
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km)
Transmission Fluid Change:
Inspect every 30,000 miles (48,000 km), change as recommended by severe service schedule or at 60,000-100,000 miles (96,000-160,000 km)
Coolant Flush Interval:
First flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km)
Spark Plug Replacement:
Approx. 100,000 miles (160,000 km) for platinum or iridium plugs (verify in manual)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual)
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent ATF+4 (verify in manual)
Known Issues
Common Complaints 2002 Kj:
Water pump leaks, front suspension (ball joints, control arm bushings), exhaust manifold cracks (2.4L), potential ABS sensor issues, interior rattles
Ignition System Component:
Coil-on-plug (COP) ignition system, ensure boots are in good condition
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's heritage is deeply rooted in robust, go-anywhere off-road vehicles, dating back to World War II.
Model Evolution
Jeep Liberty Introduction:
The Liberty (KJ) replaced the Jeep Cherokee (XJ) in the compact SUV segment for North America in 2002.
Platform:
Based on Chrysler's KJ platform, shared with the Dodge Nitro (later generation).
Production
Production Years Kj:
2002-2007
Manufacturing Plant:
Toledo North Complex, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Offroad Magazine Award:
Motor Trend's SUV of the Year 2002 (for the Jeep Liberty line)
Ratings
IIHS Side Impact Rating:
Acceptable (for models equipped with side airbags)
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