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    2003-Liberty-KJ Workshop Service Repair Manual

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    🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Code: KJ Year: 2003 Generation Generation Code: KJ First Generation Generation Years: 2002-2007 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Target Audience: Owners and technicians seeking detailed repair and maintenance information Competitive Analysis Key Competitors 2003: Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra Key Features Vehicle Platform: Chrysler's KJ platform (body-on-frame derivative from Jeep Cherokee XJ) Off Road Capability: Renowned for its off-road prowess compared to unibody competitors Styling: Distinctive Jeep styling cues, including seven-slot grille and round headlights 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: Downloadable Digital File (Likely PDF) 📖 Manual Coverage Systems Covered Engine: Yes (Including diagnostics, repair, overhaul) Transmission: Yes (Manual and Automatic) Differential Driveline: Yes (Front, Rear, Transfer Case) Brakes: Yes (Hydraulic, ABS) Suspension: Yes (Front and Rear) Steering: Yes Cooling System: Yes Fuel System: Yes Exhaust System: Yes Electrical System: Yes (Including wiring diagrams) HVAC: Yes Body And Interior: Yes Audio System: Yes Chime Buzzer System: Yes Electronic Controls: Yes (General ECUs, sensors) Procedures Included Maintenance: Yes (Scheduled maintenance, fluid changes) Troubleshooting: Yes (Diagnostic charts, symptom analysis) Repair: Yes (Component replacement, adjustments) Overhaul: Yes (Engine, transmission, differentials) Diagnosis: Yes (On-board diagnostics, component testing) Disassembly Assembly: Yes (Step-by-step for major components) Technical Depth Depth: Comprehensive (From basic maintenance to complete engine/transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (depending on original scan quality) Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Gas: 3.7L V6 (PowerTech) Engine Displacement Gas: 3701 cc (225.9 cu in) Engine Configuration Gas: SOHC V6 Horsepower Gas 2003: 205 hp @ 5200 rpm Torque Gas 2003: 235 lb-ft @ 4000 rpm Alternative Engine Engine Code Diesel: 2.5L CRD (VM Motori) Engine Displacement Diesel: 2499 cc (152.5 cu in) Engine Configuration Diesel: Turbocharged Inline-4 Diesel Horsepower Diesel: 140 hp @ 4000 rpm Torque Diesel: 255 lb-ft @ 1800 rpm Fuel System Fuel Delivery Gas: Sequential Multi-Port Fuel Injection (MPI) Fuel Delivery Diesel: Common Rail Diesel Injection (CRDI) Engine Internals Block Material Gas: Aluminum Cylinder Head Material Gas: Aluminum 🔧 Transmission Standard Transmission Type Gas 2003: 45RFE 4-Speed Automatic Optional Transmission Type Gas Optional: NV3500 5-Speed Manual (Less Common) Transmission Type Diesel: 45RFE 4-Speed Automatic or NV3500 5-Speed Manual Features Drivetrain Options: Part-Time 4WD (Command-Trac) or Full-Time 4WD (Selec-Trac) Transfer Case: NV136 (Selec-Trac) or NV135 (Command-Trac) 📐 Dimensions Exterior Length: 173.5 in (4407 mm) Width: 72.4 in (1839 mm) Height: 71.7 in (1821 mm) Wheelbase: 104.2 in (2647 mm) Weights Curb Weight Gas Auto 4Wd: Approx. 4000-4200 lbs (1814-1905 kg) Towing Capacity: Up to 5,000 lbs (2268 kg) with proper equipment 🛡️ Safety Features Ratings NHTSA Frontal Driver: ★★★★☆ (4 Stars) NHTSA Frontal Passenger: ★★★★☆ (4 Stars) NHTSA Side Driver: ★★★★☆ (4 Stars) NHTSA Side Rear Passenger: ★★★★☆ (4 Stars) IIHS Frontal Offset: Acceptable Active Features ABS: Standard on all models Traction Control: Optional (Often bundled with 4WD systems) Electronic Stability Control: Optional (ESP) Passive Features Airbags Front: Standard driver and passenger front airbags Airbags Side: Optional front-seat side airbags Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio Options 2003: AM/FM stereo with CD player, optional Infinity speaker system, optional Sirius Satellite Radio. Driver Assistance ABS: Standard Anti-lock Braking System. Esp: Optional Electronic Stability Program (ESP) for improved handling stability. Connectivity Connectivity Options: Limited by modern standards; primarily focused on audio and power accessories. 🔧 Maintenance Service Intervals Oil Change Interval Gas: Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions Engine Coolant Flush Interval: Every 30,000-100,000 miles (48,000-160,000 km) or 2-5 years, depending on coolant type Transmission Fluid Change Interval Auto: Every 30,000-60,000 miles (48,000-96,000 km) Spark Plug Replacement Gas: Typically 30,000-100,000 miles (48,000-160,000 km) depending on plug type (e.g., platinum or iridium) Fluid Specifications Engine Oil Type Gas: API Certified SAE 5W-30 (check owner's manual for specific classifications like MS-6395) Engine Oil Capacity Gas: 5.0 US quarts (4.7 liters) Transmission Fluid Type Auto: ATF+4 (Mopar) Transfer Case Fluid Type: Mopar NV136/NV135 Transfer Case Lubricant or equivalent (e.g., Mopar NP241 Transfer Case Lubricant) Differential Fluid Type: API GL-5, SAE 75W-90 (or SAE 75W-140 for heavy towing/off-road) Coolant Type: HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant (Mopar OAT 50/50 mix recommended) Known Issues Common Issue Powertrain: Potential for transmission fluid leaks at the cooler lines, premature wear on transfer case components with heavy use, head gasket issues on early 3.7L V6 engines. Common Issue Suspension Steering: Ball joint wear, control arm bushing wear, tie rod end wear, power steering pump leaks. Common Issue Electrical: Window...
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    Type: Car
    Vendor:
    Sku: 477104
    Collections: ALL

    AvailabilityIn stock

    Tags: 2003 Car KJ Liberty
    🏷️ Basic Information
    Identification
    Make:
    Jeep
    Model:
    Liberty
    Model Code:
    KJ
    Year:
    2003
    Generation
    Generation Code:
    KJ First Generation
    Generation Years:
    2002-2007
    👋 Introduction
    Market Position
    Vehicle Segment:
    Compact SUV / Off-Road Vehicle
    Target Audience:
    Owners and technicians seeking detailed repair and maintenance information
    Competitive Analysis
    Key Competitors 2003:
    Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra
    Key Features
    Vehicle Platform:
    Chrysler's KJ platform (body-on-frame derivative from Jeep Cherokee XJ)
    Off Road Capability:
    Renowned for its off-road prowess compared to unibody competitors
    Styling:
    Distinctive Jeep styling cues, including seven-slot grille and round headlights
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Workshop Service Repair
    Page Count
    Estimated Page Count:
    1000+
    Manual Type
    Manual Type:
    Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    Downloadable Digital File (Likely PDF)
    📖 Manual Coverage
    Systems Covered
    Engine:
    Yes (Including diagnostics, repair, overhaul)
    Transmission:
    Yes (Manual and Automatic)
    Differential Driveline:
    Yes (Front, Rear, Transfer Case)
    Brakes:
    Yes (Hydraulic, ABS)
    Suspension:
    Yes (Front and Rear)
    Steering:
    Yes
    Cooling System:
    Yes
    Fuel System:
    Yes
    Exhaust System:
    Yes
    Electrical System:
    Yes (Including wiring diagrams)
    HVAC:
    Yes
    Body And Interior:
    Yes
    Audio System:
    Yes
    Chime Buzzer System:
    Yes
    Electronic Controls:
    Yes (General ECUs, sensors)
    Procedures Included
    Maintenance:
    Yes (Scheduled maintenance, fluid changes)
    Troubleshooting:
    Yes (Diagnostic charts, symptom analysis)
    Repair:
    Yes (Component replacement, adjustments)
    Overhaul:
    Yes (Engine, transmission, differentials)
    Diagnosis:
    Yes (On-board diagnostics, component testing)
    Disassembly Assembly:
    Yes (Step-by-step for major components)
    Technical Depth
    Depth:
    Comprehensive (From basic maintenance to complete engine/transmission rebuilds)
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Likely searchable text (depending on original scan quality)
    Print Quality
    Printability:
    Printable
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper Quality:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code Gas:
    3.7L V6 (PowerTech)
    Engine Displacement Gas:
    3701 cc (225.9 cu in)
    Engine Configuration Gas:
    SOHC V6
    Horsepower Gas 2003:
    205 hp @ 5200 rpm
    Torque Gas 2003:
    235 lb-ft @ 4000 rpm
    Alternative Engine
    Engine Code Diesel:
    2.5L CRD (VM Motori)
    Engine Displacement Diesel:
    2499 cc (152.5 cu in)
    Engine Configuration Diesel:
    Turbocharged Inline-4 Diesel
    Horsepower Diesel:
    140 hp @ 4000 rpm
    Torque Diesel:
    255 lb-ft @ 1800 rpm
    Fuel System
    Fuel Delivery Gas:
    Sequential Multi-Port Fuel Injection (MPI)
    Fuel Delivery Diesel:
    Common Rail Diesel Injection (CRDI)
    Engine Internals
    Block Material Gas:
    Aluminum
    Cylinder Head Material Gas:
    Aluminum
    🔧 Transmission
    Standard
    Transmission Type Gas 2003:
    45RFE 4-Speed Automatic
    Optional
    Transmission Type Gas Optional:
    NV3500 5-Speed Manual (Less Common)
    Transmission Type Diesel:
    45RFE 4-Speed Automatic or NV3500 5-Speed Manual
    Features
    Drivetrain Options:
    Part-Time 4WD (Command-Trac) or Full-Time 4WD (Selec-Trac)
    Transfer Case:
    NV136 (Selec-Trac) or NV135 (Command-Trac)
    📐 Dimensions
    Exterior
    Length:
    173.5 in (4407 mm)
    Width:
    72.4 in (1839 mm)
    Height:
    71.7 in (1821 mm)
    Wheelbase:
    104.2 in (2647 mm)
    Weights
    Curb Weight Gas Auto 4Wd:
    Approx. 4000-4200 lbs (1814-1905 kg)
    Towing Capacity:
    Up to 5,000 lbs (2268 kg) with proper equipment
    🛡️ Safety Features
    Ratings
    NHTSA Frontal Driver:
    ★★★★☆ (4 Stars)
    NHTSA Frontal Passenger:
    ★★★★☆ (4 Stars)
    NHTSA Side Driver:
    ★★★★☆ (4 Stars)
    NHTSA Side Rear Passenger:
    ★★★★☆ (4 Stars)
    IIHS Frontal Offset:
    Acceptable
    Active Features
    ABS:
    Standard on all models
    Traction Control:
    Optional (Often bundled with 4WD systems)
    Electronic Stability Control:
    Optional (ESP)
    Passive Features
    Airbags Front:
    Standard driver and passenger front airbags
    Airbags Side:
    Optional front-seat side airbags
    Seatbelts:
    3-point front and rear seatbelts
    💡 Technology Features
    Infotainment
    Audio Options 2003:
    AM/FM stereo with CD player, optional Infinity speaker system, optional Sirius Satellite Radio.
    Driver Assistance
    ABS:
    Standard Anti-lock Braking System.
    Esp:
    Optional Electronic Stability Program (ESP) for improved handling stability.
    Connectivity
    Connectivity Options:
    Limited by modern standards; primarily focused on audio and power accessories.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval Gas:
    Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions
    Engine Coolant Flush Interval:
    Every 30,000-100,000 miles (48,000-160,000 km) or 2-5 years, depending on coolant type
    Transmission Fluid Change Interval Auto:
    Every 30,000-60,000 miles (48,000-96,000 km)
    Spark Plug Replacement Gas:
    Typically 30,000-100,000 miles (48,000-160,000 km) depending on plug type (e.g., platinum or iridium)
    Fluid Specifications
    Engine Oil Type Gas:
    API Certified SAE 5W-30 (check owner's manual for specific classifications like MS-6395)
    Engine Oil Capacity Gas:
    5.0 US quarts (4.7 liters)
    Transmission Fluid Type Auto:
    ATF+4 (Mopar)
    Transfer Case Fluid Type:
    Mopar NV136/NV135 Transfer Case Lubricant or equivalent (e.g., Mopar NP241 Transfer Case Lubricant)
    Differential Fluid Type:
    API GL-5, SAE 75W-90 (or SAE 75W-140 for heavy towing/off-road)
    Coolant Type:
    HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant (Mopar OAT 50/50 mix recommended)
    Known Issues
    Common Issue Powertrain:
    Potential for transmission fluid leaks at the cooler lines, premature wear on transfer case components with heavy use, head gasket issues on early 3.7L V6 engines.
    Common Issue Suspension Steering:
    Ball joint wear, control arm bushing wear, tie rod end wear, power steering pump leaks.
    Common Issue Electrical:
    Window regulator failures, instrument cluster illumination issues, faulty wheel speed sensors (ABS/Traction Control lights).
    Common Issue Body:
    Rust on body panels (especially rocker panels and rear quarters), rear hatch actuator failures.
    📚 Vehicle History
    Brand Heritage
    Brand Origins:
    Jeep, a brand with a long history in rugged, off-road vehicles
    Model Evolution
    Predecessor:
    Jeep Cherokee (XJ) - though positioned differently, shared some DNA.
    First Generation Launch:
    Introduced for the 2002 model year as a replacement for the Cherokee (XJ) in North America.
    Production
    Manufacturing Location:
    Toledo, Ohio, USA
    🏆 Awards & Recognition
    Recognitions
    Off Road Awards:
    Often praised by off-road publications for its capability in its class.
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