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Linde Forklift 353 353-02 353-03 Series: H50 H60 H70 H80 Service Training Manual

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Basic Information Identification Make: Linde Model: Forklift Truck 353 Series Series Designation: 353, 353-02, 353-03 Covered Models: H50, H60, H70, H80 (with variants -02 and -03), H50 D, H50 T, H70 D, H80 D, H50 D-02, H70 D-02, H80 D-02, H50 T-02, H60 T-02, H70 T-02, H80 T-02, H50 D-03, H70 D-03, H80 D-03, H50 T-03, H60 T-03, H70 T-03, H80 T-03 Introduction Market Position Market Segment: Industrial Material Handling Equipment - Forklift Trucks. Competitive Analysis Key Competitors: Competes with other major industrial forklift manufacturers such as Toyota, Hyster, Yale, Crown, and Kalmar. Key Features Product Highlight: Linde is known for robust engineering, advanced hydrostatic drive systems for precise control and energy efficiency, and durable construction suited for demanding industrial environments. The 353 series likely features strong performance characteristics and operator comfort. Manual Details Coverage Areas Primary Coverage: Comprehensive service and training for Linde Forklift Truck 353 series. Specific Systems Covered: Engine (LPG and Diesel), Transmission (Hydrostatic), Chassis, Steering, Controls, Electrical System, Working Hydraulics, Mast, LP Gas System. Page Count Page Count: 281 Manual Type Manual Type: Factory Service Training Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Systems: Detailed coverage of engine drive systems for both LPG and Diesel variants, including specific maintenance, troubleshooting, and component repair for Deutz BF6M 1012 E and BF6M 2012 engine models. This includes engine specifications, drive belt adjustments, valve clearance adjustments, injection valve calibration, compression testing, cylinder head procedures, and injection pump servicing. For LPG models, it covers ignition systems, electronic engine-speed control, and propellant gas system adjustments. Transmission Systems: In-depth coverage of the hydrostatic transmission, including schematic diagrams, specifications, hydraulic circuit diagrams, and operational principles. This encompasses travel control units, power limiter functions, braking systems (auxiliary and primary), reversal locks, flushing procedures, hydraulic remote control adjustments (neutral position, control start, swashplate limitation), and wheel drive reduction gearboxes with disc brake (GR 80 series) and multiple disc brake systems. Troubleshooting for hydrostatic travel drives and hydraulic braking systems is also extensively covered. Chassis Steering Controls: Detailed sections on chassis components such as overhead guard mounting, steering system diagnostics including power steering circuit diagrams and steering axle (Series 304) removal, installation, and repair. Specific procedures cover wheel bearing renewal, steering knuckle and cylinder servicing, and steering stop adjustments. Control system adjustments for accelerator and brake pedals, speed control (with variations by production date), medium wheel speed, drive wheel start rotation, and brake shaft stop screws are also included. Electrical Hydraulics Mast: Comprehensive electrical system information with wiring diagrams for various configurations and options across different series versions (-02, -03 Diesel, -03 LPG). This includes central electrical system details, relay and fuse assignments, and specific diagrams for particulate trap systems. Working hydraulics are covered with circuit diagrams and explanations, including tilt cylinder removal, installation, and sealing. Mast servicing includes mast removal and lift cylinder servicing and sealing. Procedures Included Diagnostic Procedures: Detailed troubleshooting guides for various systems including hydrostatic travel drives, hydraulic braking systems, hydraulic speed control for the engine, and pressure equality and start of control. The manual provides explanations for troubleshooting, connecting diagrams, and necessary tools and aids for measurements. Repair And Overhaul: Instructions for complete component overhaul and repair, such as cylinder head removal/installation, injection pump replacement, reduction gearbox servicing (GR 80 series), disc brake repairs, and steering cylinder seal replacement. Specific procedures for replacing V-belts, adjusting injection valves, and calibrating control systems are also detailed. Adjustment And Calibration: Extensive coverage of adjustment procedures for critical systems, including valve clearance, injection timing ('begin of delivery'), hydraulic neutral position, primary control start, mechanical limitation of swashplate angle, and steering stop adjustments. The manual also details the adjustment of propellant gas mixers and engine speed control systems on LPG models. Technical Depth Depth Of Coverage: High. This is a factory training manual, implying comprehensive technical details suitable for certified technicians. It covers diagnostics, component-level repair, system adjustments, and overhaul procedures, providing the depth required for both troubleshooting and in-depth maintenance of the specified Linde forklift models. Manual Specifications File Format File Format: PDF Print Quality Print Quality: Assumed high quality for digital distribution, suitable for printing key sections or the entire document. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Models: Deutz BF6M 1012 E, Deutz BF6M 2012 (6-cylinder diesel engines). Specific LPG engine details are also provided. Performance Engine Power: Specifications vary by model (H50, H60, H70, H80) and engine type. Detailed power and torque figures are expected within the manual's engine specification sections. Fuel System Fuel Type: Diesel and LPG (Liquefied Petroleum Gas). Ignition System Lpg Ignition Type Lpg: Electronic ignition system, with details on variations by production date (up to 12/2004 and from 01/2005) and mechanical ignition timing procedures. Engine Maintenance Diesel Drive Belt Maintenance:...
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Type: Forklift
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Sku: 68085
Collections: ALL Material Handling

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Linde Forklift 353 353-02 353-03 Series: H50 H60 H70 H80 Service Training Manual
Basic Information
Identification
Make: Linde
Model: Forklift Truck 353 Series
Series Designation: 353, 353-02, 353-03
Covered Models: H50, H60, H70, H80 (with variants -02 and -03), H50 D, H50 T, H70 D, H80 D, H50 D-02, H70 D-02, H80 D-02, H50 T-02, H60 T-02, H70 T-02, H80 T-02, H50 D-03, H70 D-03, H80 D-03, H50 T-03, H60 T-03, H70 T-03, H80 T-03
Introduction
Market Position
Market Segment: Industrial Material Handling Equipment - Forklift Trucks.
Competitive Analysis
Key Competitors: Competes with other major industrial forklift manufacturers such as Toyota, Hyster, Yale, Crown, and Kalmar.
Key Features
Product Highlight: Linde is known for robust engineering, advanced hydrostatic drive systems for precise control and energy efficiency, and durable construction suited for demanding industrial environments. The 353 series likely features strong performance characteristics and operator comfort.
Manual Details
Coverage Areas
Primary Coverage: Comprehensive service and training for Linde Forklift Truck 353 series.
Specific Systems Covered: Engine (LPG and Diesel), Transmission (Hydrostatic), Chassis, Steering, Controls, Electrical System, Working Hydraulics, Mast, LP Gas System.
Page Count
Page Count: 281
Manual Type
Manual Type: Factory Service Training Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Systems: Detailed coverage of engine drive systems for both LPG and Diesel variants, including specific maintenance, troubleshooting, and component repair for Deutz BF6M 1012 E and BF6M 2012 engine models. This includes engine specifications, drive belt adjustments, valve clearance adjustments, injection valve calibration, compression testing, cylinder head procedures, and injection pump servicing. For LPG models, it covers ignition systems, electronic engine-speed control, and propellant gas system adjustments.
Transmission Systems: In-depth coverage of the hydrostatic transmission, including schematic diagrams, specifications, hydraulic circuit diagrams, and operational principles. This encompasses travel control units, power limiter functions, braking systems (auxiliary and primary), reversal locks, flushing procedures, hydraulic remote control adjustments (neutral position, control start, swashplate limitation), and wheel drive reduction gearboxes with disc brake (GR 80 series) and multiple disc brake systems. Troubleshooting for hydrostatic travel drives and hydraulic braking systems is also extensively covered.
Chassis Steering Controls: Detailed sections on chassis components such as overhead guard mounting, steering system diagnostics including power steering circuit diagrams and steering axle (Series 304) removal, installation, and repair. Specific procedures cover wheel bearing renewal, steering knuckle and cylinder servicing, and steering stop adjustments. Control system adjustments for accelerator and brake pedals, speed control (with variations by production date), medium wheel speed, drive wheel start rotation, and brake shaft stop screws are also included.
Electrical Hydraulics Mast: Comprehensive electrical system information with wiring diagrams for various configurations and options across different series versions (-02, -03 Diesel, -03 LPG). This includes central electrical system details, relay and fuse assignments, and specific diagrams for particulate trap systems. Working hydraulics are covered with circuit diagrams and explanations, including tilt cylinder removal, installation, and sealing. Mast servicing includes mast removal and lift cylinder servicing and sealing.
Procedures Included
Diagnostic Procedures: Detailed troubleshooting guides for various systems including hydrostatic travel drives, hydraulic braking systems, hydraulic speed control for the engine, and pressure equality and start of control. The manual provides explanations for troubleshooting, connecting diagrams, and necessary tools and aids for measurements.
Repair And Overhaul: Instructions for complete component overhaul and repair, such as cylinder head removal/installation, injection pump replacement, reduction gearbox servicing (GR 80 series), disc brake repairs, and steering cylinder seal replacement. Specific procedures for replacing V-belts, adjusting injection valves, and calibrating control systems are also detailed.
Adjustment And Calibration: Extensive coverage of adjustment procedures for critical systems, including valve clearance, injection timing ('begin of delivery'), hydraulic neutral position, primary control start, mechanical limitation of swashplate angle, and steering stop adjustments. The manual also details the adjustment of propellant gas mixers and engine speed control systems on LPG models.
Technical Depth
Depth Of Coverage: High. This is a factory training manual, implying comprehensive technical details suitable for certified technicians. It covers diagnostics, component-level repair, system adjustments, and overhaul procedures, providing the depth required for both troubleshooting and in-depth maintenance of the specified Linde forklift models.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: Assumed high quality for digital distribution, suitable for printing key sections or the entire document.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Models: Deutz BF6M 1012 E, Deutz BF6M 2012 (6-cylinder diesel engines). Specific LPG engine details are also provided.
Performance
Engine Power: Specifications vary by model (H50, H60, H70, H80) and engine type. Detailed power and torque figures are expected within the manual's engine specification sections.
Fuel System
Fuel Type: Diesel and LPG (Liquefied Petroleum Gas).
Ignition System Lpg
Ignition Type Lpg: Electronic ignition system, with details on variations by production date (up to 12/2004 and from 01/2005) and mechanical ignition timing procedures.
Engine Maintenance Diesel
Drive Belt Maintenance: Procedures for changing and tightening the drive belt for BF6M 1012 E and V-ripped belt replacement for BF6M 2012.
Valve Clearance: Detailed instructions for adjusting valve clearance on both BF6M 1012 E and BF6M 2012 engines.
Injection System Service: Procedures for adjusting injection valves (BF6M 1012 E), checking/adjusting leak-free injection nozzles (BF6M 2012), and adjusting the begin of delivery for injection pumps.
Transmission
Standard
Transmission Type: Hydrostatic transmission with variable displacement pump and hydraulic motors.
Features
Drive Control: Features a travel control unit for precise speed and directional control, power limiter, and integrated braking functions.
Hydraulic Circuitry: Detailed hydraulic circuit diagrams for drive and working hydraulics, including flushing procedures for circuit and housing.
Wheel Drive Gearbox
Reduction Gearbox Models: GR 80 series (-02/-03/-04) with disc brake and GR 80-06 with multiple disc brake.
Servicing Wheel Drive
Gearbox Repair: Instructions for servicing the reduction gearboxes, including disc brake repairs and repair procedures for the GR 80-06.
Dimensions
General
Model Capacities: The model designations (H50, H60, H70, H80) likely correspond to nominal load capacities in tens (e.g., 5000 kg, 6000 kg, etc.). Specific dimensions and weights are not detailed in the provided product information but would be found within the manual.
Safety Features
Features
Braking Systems: Includes coverage of hydraulic braking systems and auxiliary brakes, with troubleshooting and functional testing procedures. Reduction gearboxes with disc brake and multiple disc brake systems are also detailed.
Operational Safety
Reversal Lock: Coverage of reversal lock (logic lockout) mechanisms for transmission safety, ensuring correct operation during directional changes.
Technology Features
Driver Assistance
Speed Control Systems: The manual covers speed control adjustments, including variations based on production dates (up to 10/95 and from 11/95), and electronic engine-speed control for LPG models.
Engine Technology Lpg
Lpg System Management: Details the electronic ignition system, electronic engine-speed control, and functional description/diagrams of the propellant gas system for LPG variants.
Maintenance
Service Intervals
General Guidelines: Specific service intervals are not provided in the product description but are a core component of a factory service manual. These would typically include daily checks, hourly inspections, and periodic maintenance based on operating hours or calendar time for lubrication, filter changes, and component inspections.
Fluid Specifications
Fluid Types: The manual will detail specific hydraulic fluids, engine oils, and grease types required for all systems. This would include viscosity grades and performance specifications.
Known Issues
Troubleshooting Focus: The manual's comprehensive troubleshooting sections for engine, transmission, and hydraulic systems suggest it addresses common operational issues and wear-related problems specific to these forklift models.
Scheduled Maintenance
Engine Maintenance: Key maintenance tasks like drive belt adjustment, valve clearance checks, and fuel system servicing are detailed for both diesel and LPG engines.
Transmission Maintenance: Includes procedures for flushing the hydrostatic circuit and housing, as well as maintenance for reduction gearboxes and disc brakes.
Vehicle History
Brand Heritage
Manufacturer Expertise: Linde Material Handling is a long-standing leader in the material handling industry, renowned for its innovative hydrostatic drive technology, reliability, and operational efficiency.
Model Evolution
Series Development: The 353 series, with its -02 and -03 variants, indicates evolutionary updates in design, technology, or emissions compliance over its production life.
Awards & Recognition
General
Industry Recognition: While no specific awards are listed for this manual or model series in the product description, Linde as a brand is consistently recognized for innovation, safety, and efficiency in material handling equipment through various industry accolades and certifications.
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