Original Illustrated Factory Operating Manual (User Manual) for Linde Forklift Truck 353-03 Series with Diesel Engines

Covered models:
H50 D-03
H60 D-03
H70 D-03
H80 D-03
H80/900 D-03

Format: PDF, 102 pages
Language: English

Table of Contents:

Foreword
Authorised applications
Technical note
Takeover inspection
Description
Type plates
Technical data
Noise emission levels
Frequency characteristic for human body vibrations
Technical descnption
Engine
Hydraulic system
Operation
Lift mast
Brakes
Steering
Electrical system
General view of truck
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Diesel engine emissions
Soot particle filter system inspection
Running-in instructions
Experts
Services prior to first operation
Daily checks
Daily checks and servicing before operation
Opening the bonnet
Closing the bonnet
Check the fuel level
Refuelling
Check the engine oil level
Check the header tank coolant level
Check the tyre inflation pressure
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Starting the engine
Cold start
Stopping the engine
Malfunctions during operation
Operation
Driving
Driving forward
Reversing
Reversing the direction of travel
Stopping
Single-pedal model
Steering
Brakes
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments
Installation of additional equipment
Turning on the lighting
Turning on the hazard warning light
Turning on the front working lights
Turning on the working light (at rear)
Operating the intermittent front windscreen wiper
Operating the front windscreen wiper
Operating the front windscreen washer
Intermittent switch for rear and top windscreen wiper
Operating the rear windscreen and top screen wipers .
Operating the rear windscreen and top screen washer
Operating the directional indicator lights
Turning on the dome light
Heater
Controls
Fan motor fuse
Operating the horn
Truck Data Management
Truck data acquisition
Condition code
Truck data acquisition - default setting (PIN number and condition code)
Truck data acquisition
special setting (PIN number)
Check fuses, renew if required
Before lifting a load
Adjusting the fork spread
Loading
Transporting a load
Deoositing a load
Before leaving the lift truck unattended
Transport
Transport with lorry or low-bed semi-trailer
Ho sting the truck
Hoisting the truck with a crane
Hoisting the truck with lifting eyes
Wheel change
Mast removal
Securing the moveable overhead guard
Trailer coupling
Towing instructions
Towing
Towing procedure
Releasing the disc brake
Opening the hydraulic by-pass valve
After towing
Making the brakes operational again
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Servicing the mast and the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Maintenance after the first 50 service hours
Inspection and maintenance schedule
Inspection and maintenance as required
Cleaning the lift truck
Cleaning and spraying the mast chain
Cleaning the air filter
Cleaning with compressed air
Emptying the dust bowl in the air filter cover
Replacing the safety element
Clean the pre-filter
Regenerate the soot particulate filter
Check wheel fastener for tightness
Check the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings
Clean the radiator and engine oil,hydraulic oil and fuel cooler, check for

leaks
Clean with compressed air
Clean with a cold cleaner
Drain the water separator in the fuel system
Bleed the fuel system
Check seat belt for condition and operation
500-hour inspection and maintenance
Clean and lubricate the steer axle
Grease the mast pivots
Grease the tilt cylinder and overhead guard pivots
Check the engine mounting, movable overhead guard,
steer axle and drive axle hub differentials for tightness
Check the forks and fork quick-releases
Check the mast, lift chains lift cylinders and stops for
condition, operation and security
Adjust the lift chains, lubricate with chain spray
Check the pre-tension of double hoses if attachments are fitted
Check and oil other pivots and joints
Check the engine cooling system for leaks
Check and oil the pedals, accelerator and engine control linkage
Renew the engine oil
Drain the engine oil
Renew the engine oil filter
Add engine oil
Check the hydraulic oil level
Check the coolant concentration
Check the soot particle filter system
Check tension and condition of ribbed V-belt drive for alternator and fan
Drain the water separator in the fuel system
Clean the radiator, hydrauic oil and fuel cooler
Cleaning with compressed air
Cleaning with cold clearer
Renew the drive axle hub differential oil and clean the magnetic plug
Check the condition and security of electric cables, connectors and cable

connections
Check the condition, electrolyte level and specific gravity of the battery
1000-hour inspection and maintenance
Renew the hydraulic pressure, suction and breather filters
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Renew the fuel filter cartridge
Check the engine mounting for condition and tightness
Renew the ribbed V-belt
Check the exhaust system for leaks and tightness
Check the hydraulic system, hydraulic pumps, valves and lines for leaks
Renew the air filter element,
check the vacuum switch
Check the parking brake
Check the drive axle hub differential oil level and for leaks
Check the soot particle filter system
2000-hour inspection and maintenance
Check the soot particle filter system
Check valve tip clearances
Renew the safety element