Original Illustrated Factory Operating Manual (User manual) For Linde Forklift Truck 351-02 Ex (Explosion Protected) Series with Diesel Engine

Covered models:
H20-02 Ex
H25-02 Ex
H30-02 Ex

Format: PDF,104 pages
Language: English

Table of Contents:

Foreword
Proper usage
Unapproved use
Description of use and climatic conditions
Receiving the industrial truck
EC declaration of conformity
Description
Type plates
Technical data
Noise emission levels
Frequency characteristic for human body vibrations
Technical description
Engine
Hydraulic system
Operation
Brakes
Steering
Electrical system
Insulation monitor
Insulation monitor warning
Insulation monitor malfunction
General view
Controls and indicators
Indicators
Before operation
Safety rules
Specialist
Safety information
Operation of industrial trucks in the plant area
Handling fluids and lubricants
Periodic safety inspection
Explosion protection inspection
Diesel engine emissions
Soot filter inspection
Running-in instructions
Checks and services before initial operation
Daily checks
Daily pre-operational checks and services
Opening the bonnet
Closing the bonnet
Replenish fuel
Regenerating the ETB soot filter, type EWR
Removing the soot filter
Cleaning the soot filter
Drain the water preseparator
Check the engine oil level
Check the forks
Functional check of insulation monitor
Applying the seat belt
Opening the seat belt
Adjusting the operator seat
Check the tyre inflation pressure
Check the condition for tyre leakage resistance
Operation
Starting the engine
Stopping the engine
Malfunctions during operation
Driving
Forward travel
Reverse travel
Changing the direction of travel
Stopping
Single-pedal model
Steering system
Steering
Braking system
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central lever operation of lifting device and
attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever operation of lifting device and attachments
Turning on the turn signal lights
Turning on the lighting
Turning on the wipers
Backup light
Brake light
Flasher
Heater controls
Operating the horn
Fuses
Emergency exit for trucks with rear windscreen
Before lifting a load
Loading
Adjusting the fork spread
Travel with a load
Unloading
Before leaving the lift truck unattended
Wheel change
Jack locations when changing wheels
Trailer coupling
Mast removal
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck with a crane
Towing instructions
Towing
Towing procedure
Releasing the multiple-disc brake
Opening the hydraulic by-pass valve
After towing
Reestablishing braking power
Maintenance
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Disposal of old vehicles
General information
Mast types
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Checks and services after the first 50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Clean ng the lift truck
Clean and spray the mast chain
Clean the air filter
Cleaning with compressed air
Clean the dust ejection valve
Clean the prefilter
Tighten the wheel nuts
Check the tyres for damage and foreign objects
Clean the air intake explosion protection
Clean, replace the exhaust gas flame arrester
Check the coolant level in expansion reservoir, replenish coolant
Clean and check radiator and hydraulic oil cooler for leaks
Cleaning with compressed air
Cleaning with a cold cleaner
Clean the crankcase breather safety and sight check for leaks
Bleed the fuel system
Lubricate the steer axle, mast and tilt cylinder bearings .
Check the insulation monitor
Check seat belt for condition and operation
250-hour inspection and maintenance
Change the engine oil
Drain the engine oil
Renew the engine oil filter
Top up engine oil
Clean the crankcase breather safety and sight check for leaks
500-hour inspection and maintenance
Clean and grease the steering axle
Grease the mast and tilt cylinder pivots
Check the electric cables for security
Check the battery connections
Battery: Battery charging
Battery: Check condition, electrolyte level and specific
gravity
Renew the fuel filter
Check the tension and condition of the V-belt drive
for alternator and fan
Tighten the V-belt drive for alternator and fan
Check the hydraulic pump and fan V-belt,
tighten belt if necessary
Hydraulic system: Check the oil level
Clean and grease the sideshift, check the mounting
Check the mast, lift chain, lift cylinders and stops for security and

proper operation
Adjust the lift chain, lubricate with chain spray
Check coolant strength
Check the pretension of double hoses if attachments are fitted
Check the security of the compact axle on the engine...
Check the engine mounting, overhead guard, tilt cylinder mounting,

soot filter, steering axle and wheel drives for security
Check and oil the pedals, travel control and engine control linkages
Clean the radiator and hydraulic oil cooler
Check the forks and fork quick-releases
Check and oil other pivots and joints
Clean the heat exchanger
Clean the spark arrester
1000-hour inspection and maintenance
Renew the air filter element
Check the leakage resistance of the fan impeller, driver's seat and

V-belt
Check drive wheel leakage resistance
Check the engine mounting for condition and security
Check the air intake and exhaust pipes for leaks
Check the hydraulic system, compact axle, pumps, valves and lines for

leaks
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Check the parking brake
Check the automatic engine cutoff function
Check the wheel drive oil level
2000-hour inspection and maintenance
Renew the alternator-fan V-belt drive
Tension the alternator-fan V-belt drive
Check, adjust valve tip clearances
Check the injection nozzles
3000-hour inspection and maintenance
Renew the hydraulic oil
Check the mounting of the compact axle on the engine
Renew the coolant
Inspection and maintenance data
Fuel and lubricant recommendations
Engine oils
Oil grades
Oil viscosity
Diesel fuel
Hydraulic oil
Bio-hydraulic oil
Gear oil
Lubricating grease
Coolant
Battery grease
Chain spray
Engine troubleshooting guide (diesel engine)
Troubleshooting guide (hydraulic system)
Wiring diagram
Hydraulic circuit diagram
Index