Original Illustrated Factory Operating Manual for Linde Forklift Truck H350-03 Series with Diesel Engine Operating Manual

Covered models:
H12-03
H16-03
H18-03
H20-03

Format: PDF, 105 Pages
Language: English

Table of contents:

Foreword
Authorised applications
Technical note
Takeover inspection
Description
Type plates
Technical data
Noise emission levels
Frequency characteristic for human body vibrations
Technical description
Engine
Hydraulic system
Operation
LHC control
Brakes
Steering
Electrical system
General view
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Safety information
Handling fluids and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Diesel engine emissions
Soot particulate filter inspection
Running-in instructions
Experts
Checks and services before initial operation
Daily checks
Daily pre-operational checks and services
Opening, closing the bonnet
Check the fuel level
Replenish fuel
Check the engine oil level
Check coolant level in expansion reservoir
Check the tyre inflation pressure
Applying, opening the seat belt
Adjusting the operator seat
Starting the engine
Stopping the engine
Malfunctions during operation
Operation
Travel
Forward travel
Reverse travel
Changing the travel direction
Stopping
Single-pedal model
Steering system
Steering
Braking system
Service brake
Stop pedal
Parking brake
Applying the parking brake
Releasing the parking brake
Central lever operation of lifting device and
attachments
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever operation of lifting device and
attachments
Installation of additional equipment
Switching on the front working lights
Switching on the rear working light
Switching on the lights
Switching on the hazard warning lights
Turning on the front windscreen wiper
Turning on the rear windscreen wiper
Operating the turn indicator lights
Heater
Heater controls
Fan motor fuse
Operating the horn
Truck Data Management
Truck data acquisition
Condition code
Truck data acquisition - default setting
(PIN number and condition code)
Truck data acquisition - special setting
(PIN number)
Fuses
Check fuses, renew if required
Diagnostic plug
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Parking the lift truck
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Wheel change
Trailer coupling
Mast removal
Towing instructions
Towing
Towing procedure
Release the multiple disc brake
Open hydraulic pump pressure-relief valves
After towing
Reset brake
Emergency exit for trucks with rear windscreen
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
Maintenance
General information
Lift mast types
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Checks and services after the first 50 service hours
Inspection and maintenance chart
Inspection and maintenance as required
Clean the lift truck
Clean and spray the mast chain
Clean the air filter
Cleaning with compressed air
Check the dust discharge valve
Clean the prefilter
Check the mounting of the hydraulic oil tank and
fuel tank
Drain the fuel filter
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Regenerate the soot particulate filter (variant I)
Removing the soot particulate filter
Cleaning the soo particulate filter
Regenerate the soot particulate filter (variant II)
Clean and check the radiator and hydraulic
oil cooler for leaks
Lubricate the steer axle, mast and tilt cylinder
bearings
Check seat belt for condition and operation
500-hour inspection and maintenance
Grease the mast and tilt cylinder bearings
Drain the fuel filter
Check electric cables, cable connectors and
connections for condition and tightness
Check battery condition, electrolyte level and
specific gravity
Sideshift: Clean, grease and check the mounting
Clean and grease the steering axle
Retighten the mast fastening bolts
Check the hydraulic oil level
Check and oil the pedals, travel control and engine
control linkages
Change the engine oil
Drain the engine oil
Renew the engine oil filter
Replenish the engine oil
Check coolant strength
Check the tension and condition of alternator and
coolant pump drivebelts
Tighten the alternator drivebelt
Tighten the coolant pump drivebelt
Check the tension and condition of the toothed belt,
renew if necessary
Check the counterweight, overhead guard,
steering axle and drive axle for security
Clean the radiator and hydraulic oil cooler
Check the soot particulate filter system (variant II)
Check the mast, mast chains, lift cylinders and
end stops for condition, security and operation
Adjust the mast chain length, lubricate with
chain spray
Check and oil other pivots and joints
Check the forks and fork quick-releases
Check the pre-tension of double hoses if
attachments are fitted
1000-hour inspection and maintenance
Renew the air filter element, check the vacuum
switch
Check the engine and engine support mounting for
condition and tightness
Check the air intake and exhaust pipes for leaks
Check the hydraulic system, drive axle, pumps,
valves and lines for leaks
Renew the fuel filter
Renew the pressure, suction, and breather filters in
the hydraulic system
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Check the soot particulate filter system (variant II)
Check the parking brake
2000-hour inspection and maintenance
Check the soot particulate filter system (variant II)
3000-hour inspection and maintenance
Renew the coolant
Renew the alternator and coolant pump drivebelts
Renew the hydraulic oil
Renew the toothed belt
Inspection and maintenance data
Fuel and oil recommendations
Engine oil
Diesel fuel
Hydraulic oil
Lubricating grease
Coolant
Battery grease
Chain spray
Troubleshooting guide (Diesel engine)
Troubleshooting guide (hydraulic system)
Electric circuit diagram (standard equipment)
Electric circuit diagram (options)
Electric circuit diagram (Truck Data Management)
Hydraulic schematic
Index