Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 393.
Codes
Product Name:
Linde Diesel Forklift Truck H-Series Type 393: H25D-02 H30D-02 H35D-02 Operating Instructions (User Manual) PDF Download
Generation
Series Type:
Type 393
👋 Introduction
Market Position
Positioning:
Linde is a leading global manufacturer of forklifts and warehouse equipment, known for robust engineering and efficient operation. The H-Series Type 393 represents a line of diesel-powered forklift trucks designed for demanding industrial applications.
Key Features
Features:
Diesel-powered, robust construction, ergonomic design, advanced hydraulic systems, comprehensive safety features, various operator seat options, dual and single-pedal control options, Linde Forklift Data Management (LFM).
Intended Use
Purpose:
Designed for operating and repairing Linde Diesel Forklift Trucks, H-Series Type 393.
Impermissible Use
Prohibitions:
Details 'Impermissible use' and 'Description of use and climatic conditions' to ensure safe and appropriate operation.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive operating instructions for Linde Diesel Forklift Trucks, H-Series Type 393, covering all specified models.
Page Count
Main Manual:
262
Customized Options:
20
Manual Type
Type:
Operating Instructions (User Manual)
Language
Language:
English
Format
Format:
ZIP Archive containing PDF files
Digital Features:
PDF format typically allows for searchable text, bookmark navigation, and digital printing.
Electrical cables, cable connectors, connections, battery condition and disposal, fuses (basic and special equipment, main fuses), diagnostic connector.
Operating devices, display unit, switch panel, joystick with central lever operation, joystick with single lever operation, signal horn, parking brake, pedal group, actuating lever bellows.
Operator Comfort:
Detailed instructions for adjusting various driver seats (standard, comfort, height-adjustable comfort, luxury), armrests, and steering column.
Lighting Visibility:
Covers lighting systems and windscreen wipers for operational visibility.
Auxiliary Systems:
Includes information on heating systems, air conditioning, and window heaters for operator comfort.
Procedures Included
Operation:
Service plan before initial commissioning, running-in instructions, pre-shift checks, entering/exiting truck, seat adjustment (standard, comfort, height-adjustable comfort, luxury), armrest adjustment, steering column adjustment, clock setting, seatbelt usage, engine starting/stopping (dual-pedal and single-pedal), driving (dual-pedal and single-pedal), steering system, brake system, signal horn operation, joystick operation, depressurization, driver's cab, lighting, windscreen wiper, window heater, heating/AC, Linde Forklift Data Management (LFM), lift mast positioning, sweeper function, working with a load (pre-pickup checks, fork arm distance adjustment, pickup, travel, setting down), towing device, before exiting, loading/transporting, securing hose pulley, lift mast removal, driving without lift mast, loading, transportation by lorry/low-bed trailer.
Maintenance:
General information, inspection and maintenance data, consumables recommendations, inspection and maintenance overview, service plan as required, 1000/3000/6000/12000-hour service plans, engine oil level check, engine oil/filter change, fuel filter water draining, fuel filter replacement, fuel tank ventilation hose cleaning, coolant level check, coolant change, coolant concentration check, water cooler/hydraulic oil cooler cleaning and leak check, engine support/mounting check, V-ribbed belt check/change, toothed belt/guide pulley/tensioning pulley replacement, water pump change, toothed belt drive check, air filter cartridge/safety cartridge change, dust discharge valve check, boost pressure regulator breather filter change, prefilter/oil bath air filter cleaning (special equipment), oil bath air cleaner oil change (optional), intake/exhaust pipe leak check, particle filter system check, particle filter service regeneration, particle filter change, axle clamp/wheel motor fastening check, drive axle side stop adjustment, drive axle bearing wear check, hydraulic pump mounting check, chassis maintenance, heating/AC maintenance, seat belt check, chassis mounting check, bearing points/joints lubrication, washer system topping up, chassis frame, wheel change, wheel fastening tightening, tire check, tire pressure check, antistatic belt condition check, steering axle cleaning/lubrication/mounting check, operating device checks, parking brake check, pedal group check, actuating lever bellows check, electrical cable/connector checks, battery checks, hydraulic oil level check, hydraulic oil change, hydraulic filter change, hydraulic tank bleeder valve check, hydraulic system leak check, tilt cylinder bearing wear check, lift mast chain cleaning/spraying, lift mast/chains/cylinders/end stops mounting/condition/function check, lift mast chain adjustment, fork arms/safety device check, sideshift cleaning/greasing/fastening/wear check (special equipment), fork prong positioner cleaning/greasing/mounting/wear check (special equipment).
Troubleshooting:
Self-help section, opening electrical system cover, fuses, diagnostic connector, malfunctions during operation, malfunctions (causes and remedies) for diesel engine, malfunctions (causes and remedies) for hydraulic system, jump-starting, towing, shutting down the truck.
Special Equipment:
Procedures and maintenance for special equipment such as sweeper functions, sideshift, fork prong positioner, heating/air conditioning, and oil bath air filters are detailed.
Pre Operation:
Covers pre-shift checks, receiving the industrial truck, and service plan before initial commissioning.
Load Handling Specifics:
Detailed steps for adjusting fork arm distance, picking up loads, traveling with loads, and setting down loads.
Transportation:
Guidance on loading/transporting the forklift by lorry or low-bed semi-trailer, and securing components like the hose pulley.
Commissioning Breakin:
Covers service plan before initial commissioning and running-in instructions for new trucks.
Technical Depth
Depth:
Comprehensive coverage from basic operation and safety to detailed maintenance, troubleshooting, and technical specifications. Includes specific service intervals, fluid requirements, and diagnostic information. Suitable for operators, maintenance personnel, and technicians.
Wiring Diagrams:
Includes circuit diagrams for electrical systems, aiding in troubleshooting and repair.
Diagnostics:
Includes a 'Self-help' section with troubleshooting for common malfunctions and a diagnostic connector for accessing system data.
Documentation Quality:
Original factory documentation ensures accuracy and completeness, featuring high-quality images and diagrams.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High quality, original factory images, circuit diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Diesel Engine (Specific model not detailed in product info, but indicated by 'D' in model numbers)
Performance
Details:
Performance specifications (e.g., HP, torque) will vary by specific model variant (H25D, H30D, H35D) and are detailed in the Technical Data section of the manual.
Fuel System
Components:
Fuel filter, fuel tank ventilation hose, fuel tank.
Maintenance:
Includes procedures for draining water from the fuel filter, changing the fuel filter, and cleaning the fuel tank ventilation hose.
Cooling System
Maintenance:
Covers checking coolant level, changing coolant, checking coolant concentration, and cleaning/checking water and hydraulic oil coolers.
Air Intake Exhaust
Maintenance:
Procedures for changing air filter cartridges, safety cartridges, checking dust discharge valve, changing breather filters, cleaning prefilters/oil bath filters, and checking intake/exhaust pipes for leaks.
Emission Control
Components:
Details on checking the particle filter system, carrying out service regeneration, and changing the particle filter.
Engine Mount
Check:
Checking the condition and secure positioning of the engine support and engine mounting.
Belt Drive
Maintenance:
Checking the condition of the V-ribbed belt, changing the V-ribbed belt, replacing the toothed belt, guide pulleys, and tensioning pulley, and checking the toothed belt drive.
🔧 Transmission
Standard
Type:
Hydrostatic transmission (Linde's signature Linde Load Control/twin pedal system is implied by 'dual-pedal operation')
Features
Controls:
Dual-pedal operation and single-pedal operation are supported, offering different driving styles.
Drive Axle
Maintenance:
Includes checking fastenings of axle clamps and wheel motors, checking and adjusting drive axle side stops, and checking drive axle bearings for wear.
📐 Dimensions
Exterior
Overview:
Detailed dimensions, including overall length, width, mast height, and overhead guard height, are provided in the Technical Data section for each model variant (H25D-02, H30D-02, H35D-02) and variations like elevated driver's compartments.
Weights
Operating Weight:
Operating weight specifications are model-dependent and can be found in the Technical Data section.
🛡️ Safety Features
Ratings
General Safety:
Emphasis on safety guidelines, residual risks, stability, and procedures for tip-overs. Competent person requirements are highlighted.
Active Features
Operational Safety:
Signal horn, brake system, steering system, seatbelt, emergency lowering for fork carriage, emergency exit procedures.
Passive Features
Protective Features:
Operator cab, overhead guard (implied), seatbelt, potential for rear window (mentioned in emergency exit).
💡 Technology Features
Infotainment
Operator Interface:
Features include a display unit and switch panel for monitoring truck status and controlling functions. Linde Forklift Data Management (LFM) provides advanced operational data and management capabilities.
Driver Assistance
Operational Aids:
Options like adjustable seats, steering column, and joystick controls contribute to operator comfort and efficient operation. Lighting and wiper systems enhance visibility.
Connectivity
Data Management:
The Linde Forklift Data Management (LFM) system suggests integration capabilities for fleet management and performance monitoring.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Detailed service plans are provided for 1000, 3000, 6000, and 12000 operating hours. A 'Service plan as required' is also indicated.
Fluid Specifications
Engine Oil:
Recommendations for consumables, including engine oil and hydraulic oil specifications, are detailed. Specific SAE grades and API classifications would be found within the manual.
Hydraulic Oil:
Specific hydraulic oil types and specifications for optimal performance and longevity are provided.
Coolant:
Coolant level checking, changing, and concentration checks are covered, indicating specific coolant types and mixtures (e.g., ethylene glycol-based).
Washer Fluid:
Instruction for topping up the washer system container (special equipment).
Known Issues
Common Problems:
The manual includes a section for 'Malfunctions, causes and remedies' for the diesel engine and hydraulic system, suggesting common issues addressed are related to these critical components.
Chassis
Cleaning Lubrication:
Cleaning the truck, checking and oiling bearing points and joints, cleaning and lubricating the steering axle.
Wheels Tires
Maintenance:
Changing wheels, tightening wheel fastenings, checking tires for damage/foreign objects, checking tire pressure, and checking the condition of the antistatic belt.
📚 Vehicle History
Brand Heritage
Heritage:
Linde Material Handling has a long history of innovation in material handling equipment, focusing on efficiency, safety, and ergonomics.
Model Evolution
Evolution:
The H-Series represents an evolution of Linde's diesel forklift truck designs, incorporating updated technologies for performance and operator comfort. Type 393 specifies a particular generation or series within this evolution.
📄 Hydraulics
Lift System
Maintenance:
Covers working on the lift mast and at the front of the truck, cleaning and spraying lift mast chains, checking mast components, and adjusting chains.
Load Handling
Forks:
Checking fork arms and fork arm safety devices, cleaning and lubricating fork prong positioner, and checking for wear.
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