Original Illustrated Factory Operating Instructions (User Manual) for Linde LPG Forklift Truck E-Series Type 393

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H25T-02
H30T-02
H35T-02

Format: PDF, 282 Pages
Language: English

Contents:

1 Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Closing the LPG consoles without LPG cylinder fitted
Symbols used
Technical description
Truck operation when using ashovel
Receiving the industrial truck
Legal requirements for placing on themarket
2 Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Safety information on the LPG system
Safety guidelines for LPG (extract)
Safetymeasures when working on ignition systems
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3 Overview
Identification plates
Truck overview
Operating devices
Display unit
Switch panel
4 Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift checks
Standard equipment
Entering and exiting the truck
Adjusting the standard drivers seat and comfort drivers seat
Adjustingtheheight-adjustablecomfortdriversseat
Adjusting the luxury driversseat
Adjustingthearmrest
Adjustingthesteeringcolumn
Settingtheclock
Opening the gas shut-off valve
Seatbelt
Starting and stopping the internal combustion engine (dual-pedal operation)
Closingthegasshut-offvalve
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Closingthegasshut-offvalve
Driving (single-pedal operation)
Steeringsystem
Brakesystem
Signal horn
Joystick with central lever operation
Joystickwithsingleleveroperation
Special equipment
Depressurisation
Driverscab
Lighting
Windscreenwiper
Window heater
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Adjustingthedriversseatwithrotatingdevice
Liftmastpositioning
Sweeperfunction
Workingwithaload
Beforepickingupaload
Adjusting the forkarmdistance
Pickingupaload
Travellingwithload
Settingdownloads
Towingdevice
Before exiting the truck
Before leaving the truck
Loading/transporting
Securing the hose pulley against rolling up
Removingtheliftmast
Driving without the liftmast
Loading
Transportation by lorry or low-bedsemi-trailer
5 Maintenance
General points
Inspection andmaintenance data
Recommendations for consumables
Inspection andmaintenance overview
Serviceplanasrequired
1000-hour service plan
3000-hour service plan
6000-hour service plan
9000-hour service plan
Engine
Checking the engine oil level
Changing the engine oil and engine oil filter
Gas system: Checkingthelevel
Changing an LPG single cylinder
Changing the LPG double cylinder (special equipment)
Filling the LPG tank (specialequipment)
Changing the spark plugs
Changing the gas filter
Cleaning the evaporator/pressureregulator
Gassystem:Checkingsettingsandcontrol
CarryingoutavisualandodourinspectionontheLPGsystem
Checking the LPG systemfordamageandleaks
Change the high-pressure gas hoses
Check the coolant level
Change the coolant
Check the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking themfor leaks
Checking the condition and secure positioning of the engine support and engine mounting
Check the condition of the V-ribbedbelt
Changing the V-ribbed belt
Changing the toothed belt and tensioning pulley
Changing the water pump
Checkingthetoothedbeltdrive
Changing the air filter cartridge
Changing the air filter safetycartridge
Checkthedustdischargevalve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter(specialequipment)
Change the oil in the oil bath air cleaner (Optional)
Check the intake and exhaust pipes for leaks
Check the CO content in the exhaust gas
Gearbox
Checkingthefasteningsoftheaxleclampsandwheelmotors
Checking and adjusting thesidestopsonthedriveaxle
Checkingthedriveaxlebearingsforwear
Hydraulicpump:Checkingthemountingontheengine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Bottomplate
Maintaining the heating systemand air conditioning (special equipment)
Checking the seat belt for condition and function
Chassis: Checking themounting
Checking and oiling the bearing pointsand joints
Topping up the washer system container (special equipment)
Chassis frame
Changing wheels
Tightening the wheel fastenings
Checking the tyres fordamageandforeignobjects
Checkingthetyrepressure
Checkingtheconditionoftheantistaticbelt
Cleaning and lubricatingthesteeringaxle,checkingthemounting
Operating devices
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellow sat the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and
connections
Battery: condition check, disposal
Hydraulics
Hydraulicsystem:Checkingtheoillevel
Changing the hydraulic oil
Hydraulic system: Changing the filters
Checking the bleeder valve on the hydraulic tank for correct function
Check the hydraulic system forleaks
Check tilt cylinder bearings for wear
Tiltcylinders:Checkingthemounting
Check the tension of doublehoses
Load lift system
Workingontheliftmastandatthefrontofthetruck
Cleaning and spraying the liftmastchain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift
cylindersandendstops
Adjustingtheliftmastchain
Checking the fork arms andforkarmsafetydevices
Cleansideshift(specialequipment)andgrease,checkfastening
Checking the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the
mounting
Checking the fork prong positioner (special equipment) for wear
Self-help
Opening the cover to theelectricalsystem
Fuses for basic and special equipment
Main fuses in the engine compartment
Diagnostic connector
Malfunctions during operation
Malfunctions,causesandremediesLPGengine
Malfunctions, causes,remedies:ultrasonicsensor
Malfunctions,causesandremedieshydraulicsystem
Jumpstart
Towing
Shutting down
Placingtheforklifttruckintostorage
Disposal of old trucks
6 Technical data
Overview of dimensions
H25T-02 type sheet, as at 01/2013
H30T-02 type sheet, as at 01/2013
H35T-02 type sheet, as at 01/2013
H25T-02 elevated drivers compartment type sheet, as at 01/2013
H30T-02 elevated drivers compartment type sheet, as at 01/2013
H35T-02 elevated drivers compartment type sheet, as at 01/2013
Liftmast data type 188
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations .