Linde Electric Reach Truck Type 115 Explosion Protected: R14 R16 R20 User Manual
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🏷️ Basic Information Identification Make: Linde Model: Electric Reach Truck Type 115 Covered Models: R14 Ex, R16 Ex, R20 Ex Product Name: Linde Electric Reach Truck Type 115 Explosion Protected: R14 R16 R20 User Manual PDF Download Codes Type Designation: Type 115 Explosion Protected Designation: Ex 👋 Introduction Market Position Category: Industrial Material Handling Equipment (Electric Reach Truck) Key Features Explosion Protection: Designed for operation in potentially explosive atmospheres. Power Source: Electric Reach Mechanism: Reach frame for extended load handling. Control Options: Dual-pedal and single-pedal driving models. Advanced Systems: Includes height preselector, side guidance, and 360° steering options. Competitive Analysis Segment: Premium Electric Reach Trucks, often competing with brands like Toyota, Crown, and Hyster-Yale in similar capacity classes and specialized applications. 📋 Manual Details Coverage Areas Primary Coverage: Operation, Maintenance, and Repair of Linde Electric Reach Truck Type 115 (Explosion Protected) Specific Models Covered: R14 Ex, R16 Ex, R20 Ex Page Count Total Pages: 100 Manual Type Type: Original Illustrated Factory Operating Instructions (User Manual) Language Language: English Format Format: PDF Download Printability: Printable 📖 Manual Coverage Systems Covered Description: Operators compartment and controls, Chassis, Drive and transmission, Electrical system, Steering, Mast, hydraulics and reach frame, Braking, Gas warning system. Electrical System Details: Detailed coverage of electrical system components, wiring diagrams, warning indicators, and motor controls. Hydraulic System Details: Comprehensive information on mast, reach frame hydraulics, troubleshooting guide for the hydraulic system, and hydraulic circuit diagrams. Braking System Details: Covers hydraulic footbrake, regenerative traction brake, and parking brake operation, maintenance, and adjustment. Procedures Included Operation: Mounting/dismounting, Driving (dual-pedal/single-pedal), Braking (regenerative, hydraulic, parking), Steering, Mast/reach frame control, Attachment operation (sideshift), Loading/unloading, Transporting, Hoisting, Side guidance, Height preselector system, Operator code entry, Truck Data Management. Maintenance: Daily checks, Safety inspections, Explosion protection checks, Fluid handling, Battery checks/charging/changing, Lubrication, Chain adjustment, Brake adjustment, Filter replacement, Sensor calibration, System checks (gas warning). Troubleshooting: Troubleshooting guide (hydraulic system), Electric circuit diagrams (standard and gas warning). Safety Procedures: Extensive safety rules, safety inspection protocols, explosion protection checks, and handling of fluids. Mechanical Repair: Includes procedures for wheel changes, mast removal, and securing components during maintenance. Transport And Storage: Instructions for slinging, towing, and transporting the truck on vehicles. Battery Management: Detailed instructions for checking charge, charging, and changing the battery, including different connection versions. Technical Depth Depth: Comprehensive, covering operation, basic maintenance, scheduled servicing, detailed inspection points, troubleshooting, and electrical schematics. Suitable for operators and maintenance personnel. Diagnostics Level: Includes basic troubleshooting through visual checks and indicator interpretation, supplemented by circuit diagrams for advanced diagnostics. 📊 Manual Specifications File Format Type: PDF Searchability: PDF format typically allows for text search, enhancing usability. Print Quality Quality: High quality with illustrated images and circuit diagrams. Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Electric Traction Motor Performance Motor Overheating Warnings: Traction motor, lift pump motor, steering motor, traction motor brake/straddle leg wheel brake. Fuel System Power Source: Battery (Type not specified, but includes charging and changing procedures) 🔧 Transmission Standard Drive System: Electric Drive Features Regenerative Braking: Included for energy recovery. 📐 Dimensions Weights Covered Models Capacity Indication: R14 (1.4 Ton), R16 (1.6 Ton), R20 (2.0 Ton) - exact dimensions and weights are typically model-specific and found within 'Technical Data' section. 🛡️ Safety Features Ratings Design Standard: Explosion Protected (for operation in hazardous environments). Active Features Warning Systems: Gas warning system, overheating warning lights, brake fluid level warning, parking brake warning, battery unlocked warning, slow speed indicator. Emergency Controls: Emergency isolator button, emergency lower, emergency steering and parking brake release. Passive Features Operator Safety: Seat adjustments, steering column adjustment, safety rules and information sections. 💡 Technology Features Infotainment Operator Display: Includes displays for hour meter, battery discharge, drive wheel position, motor brushes wear, overheating warnings, condition display, brake fluid level, service warning, parking brake warning, battery unlocked warning, slow speed indicator, gas warning system composite instrument. Driver Assistance Operator Interface: Multi-purpose display, operator code entry for logging on/off, supervisor menus, learner operation settings. Operator Feedback: Real-time indicators for system status, warnings, and operational parameters via the operator display. Connectivity Data Management: Truck Data Management (LFM) for data acquisition, condition codes, and special settings. Advanced Features Automation Aids: Height preselector system, side guidance for racking, 360° steering. Diagnostics Electrical Schematics: Includes Electric circuit diagrams for standard equipment and the Gas warning system. 🔧 Maintenance Service Intervals Scheduled Inspections: After first 50 hours, 1000-hour, 2000-hour, 5000-hour, and 10000-hour or 5-year intervals. Fluid Specifications Lubricants And Fluids: Hydraulic oil, Multipurpose grease, Gear oil, General purpose oil, Chain Spray, Brake fluid. Specific grades typically detailed in 'Recommended Lubricants' section. Hydraulic Oil Type: Specific grade recommended in 'Recommended Lubricants' section (e.g., ISO VG 32 or similar). Brake Fluid Type: DOT 3 or DOT 4 brake fluid typically specified. Gear Oil Type:...
Linde Electric Reach Truck Type 115 Explosion Protected: R14 R16 R20 User Manual PDF Download
Codes
Type Designation:
Type 115
Explosion Protected Designation:
Ex
👋 Introduction
Market Position
Category:
Industrial Material Handling Equipment (Electric Reach Truck)
Key Features
Explosion Protection:
Designed for operation in potentially explosive atmospheres.
Power Source:
Electric
Reach Mechanism:
Reach frame for extended load handling.
Control Options:
Dual-pedal and single-pedal driving models.
Advanced Systems:
Includes height preselector, side guidance, and 360° steering options.
Competitive Analysis
Segment:
Premium Electric Reach Trucks, often competing with brands like Toyota, Crown, and Hyster-Yale in similar capacity classes and specialized applications.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation, Maintenance, and Repair of Linde Electric Reach Truck Type 115 (Explosion Protected)
Specific Models Covered:
R14 Ex, R16 Ex, R20 Ex
Page Count
Total Pages:
100
Manual Type
Type:
Original Illustrated Factory Operating Instructions (User Manual)
Language
Language:
English
Format
Format:
PDF Download
Printability:
Printable
📖 Manual Coverage
Systems Covered
Description:
Operators compartment and controls, Chassis, Drive and transmission, Electrical system, Steering, Mast, hydraulics and reach frame, Braking, Gas warning system.
Electrical System Details:
Detailed coverage of electrical system components, wiring diagrams, warning indicators, and motor controls.
Hydraulic System Details:
Comprehensive information on mast, reach frame hydraulics, troubleshooting guide for the hydraulic system, and hydraulic circuit diagrams.
Braking System Details:
Covers hydraulic footbrake, regenerative traction brake, and parking brake operation, maintenance, and adjustment.
Real-time indicators for system status, warnings, and operational parameters via the operator display.
Connectivity
Data Management:
Truck Data Management (LFM) for data acquisition, condition codes, and special settings.
Advanced Features
Automation Aids:
Height preselector system, side guidance for racking, 360° steering.
Diagnostics
Electrical Schematics:
Includes Electric circuit diagrams for standard equipment and the Gas warning system.
🔧 Maintenance
Service Intervals
Scheduled Inspections:
After first 50 hours, 1000-hour, 2000-hour, 5000-hour, and 10000-hour or 5-year intervals.
Fluid Specifications
Lubricants And Fluids:
Hydraulic oil, Multipurpose grease, Gear oil, General purpose oil, Chain Spray, Brake fluid. Specific grades typically detailed in 'Recommended Lubricants' section.
Hydraulic Oil Type:
Specific grade recommended in 'Recommended Lubricants' section (e.g., ISO VG 32 or similar).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid typically specified.
Gear Oil Type:
Specific viscosity grade for steering drive gears.
Known Issues
Wear Components:
Motor brushes, brake bands/shoes, hydraulic hoses, tyre condition, motor/battery connectors and cables.
System Checks:
Gas warning system sensors and calibration, leakage resistance of traction wheel, insulation.
Component Replacement:
Procedures for renewing/replacing hydraulic hoses, motor brushes, and filters are included.
Tasks Included
Daily:
Checks for leakage, battery charge, general condition.
Periodic:
Lubrication of chains/mast/rollers, chain adjustment, motor brush replacement, hydraulic system checks/flushes, brake system checks/adjustments, sensor recalibration.
Explosion Protection Maintenance:
Specific checks and recalibrations for the gas warning system and sensors are detailed.
📚 Vehicle History
Brand Heritage
Manufacturer:
Linde Material Handling (part of KION Group)
Model Evolution
Type Series:
Type 115 represents a specific generation of Linde Electric Reach Trucks.
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