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Mazda 3 MazdaSPEED BL Series 2009-12 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda3 (Mazdaspeed 3) Generation Code: BL Series Model Years Covered: 2009-2012 Codes Chassis Codes: BK (late facelift), BL 👋 Introduction Market Position Segment: Compact Sport Sedan/Hatchback Performance Trim: Mazdaspeed 3 variant emphasizes performance and sport tuning. Competitive Analysis Key Competitors: Honda Civic Si, Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart. Key Features Vehicle Handling: Known for 'Zoom-Zoom' driving dynamics and sharp handling. Performance Focus: Mazdaspeed models are equipped with more powerful engines and sport-tuned suspensions. Manual Value Proposition Diy Advantage: Provides essential information for DIY maintenance and repairs, saving on labor costs. Professional Utility: Serves as a primary reference for professional technicians requiring precise procedures and specifications. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Included Owner Manual: Yes Page Count Total Pages: >3500 Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, mechanical repair, lubrication, cooling, intake, fuel, exhaust, emission control, charging, ignition, starting, cruise control, engine control systems. Powertrain: Manual Transmissions (G35M-R, G66M-R, A26M-R), Automatic Transmission (FS5A-EL), Clutch system. Chassis: Suspension, wheel alignment, wheels and tires, driveline axle, brake system, ABS, parking brake, steering. Body And Interior: Heating and ventilation, air conditioning, restraints (airbags, seatbelts), body and accessories, immobilizer system, navigation system, entertainment system, body panels, doors and liftgate, glass, windows, mirrors, exterior and interior trim, security and locks, power systems, sunroof, seats. Electrical: Lighting system, wiper/washer system, detailed electrical schematics (implied by coverage of charging, ignition, starting, and specific systems). Procedures Included Diagnostic Procedures: On-board diagnostics, symptom troubleshooting for all major systems. Repair Procedures: Step-by-step repair instructions for all mechanical, electrical, and body components. Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, inspections. Troubleshooting: Detailed symptom-based troubleshooting guides. Technical Depth Depth: Comprehensive: from basic maintenance and fluid checks to advanced engine and transmission rebuilds, electrical diagnostics, and bodywork repairs. Target Audience: DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF File Size Mb: 186 Compression: ZIP (Requires WinZip/WinRAR for extraction) Print Quality Printability: Printable page-by-page Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Software Requirements Viewer: Adobe Acrobat Reader (Free Download) Extractor: WinZip or WinRAR (Free Download Available) Illustration Quality Illustrations: Detailed illustrations, diagrams, and pictures. ⚙️ Engine Specifications Primary Engine Engine Code Mazdaspeed: MZR DISI turbocharged (typically based on L3-VDT) Engine Mazdaspeed Displacement: 2.3L (This manual also lists 2.5L, 2.0L, and 2.2L Diesel variants for standard Mazda3 models, but the Mazdaspeed 3 is primarily associated with the 2.3L turbo.) Engine Mazdaspeed Configuration: Inline-4, turbocharged, direct injection Engine 2 5L Engine Code: L5-VE Displacement: 2.5 Liters Engine 2 0L Engine Code: LF-VDS (MZR) Displacement: 2.0 Liters Engine 2 2L Diesel Engine Code: L3-VDT (often also used for diesel variants or related MZR-CD) Displacement: 2.2 Liters Fuel Type: Turbo-Diesel Performance Mazdaspeed Horsepower: Approx. 263 hp @ 5500 rpm (for 2.3L Turbo) Mazdaspeed Torque: Approx. 280 lb-ft @ 3000 rpm (for 2.3L Turbo) Fuel System Mazdaspeed Injection Type: Direct Injection (DISI) Non Mazdaspeed Injection Type: Port Fuel Injection (PFI) for 2.0L and 2.5L, Common Rail Direct Injection for 2.2L Diesel. 🔧 Transmission Standard Mazdaspeed Standard Transmission: 6-speed Manual Transmission Manual Transmission G35M R: 5-speed Manual (likely for some non-Mazdaspeed models) Manual Transmission G66M R: 6-speed Manual (likely for Mazdaspeed models) Manual Transmission A26M R: 6-speed Manual (variant or specific application) Optional Automatic Transmission Fs5A El: 5-speed Automatic Transmission Features Limited Slip Differential: Often equipped on Mazdaspeed 3 for improved traction. 📐 Dimensions Exterior Mazdaspeed Body Styles: 5-door Hatchback Wheelbase Mm: Approx. 2640 mm Length Mm: Approx. 4415 mm Width Mm: Approx. 1770 mm Height Mm: Approx. 1445 mm Weights Mazdaspeed Curb Weight Kg: Approx. 1480-1510 kg 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for applicable model years/configurations) IIHS Top Safety Pick: Yes (for applicable model years/configurations) Active Features Traction Control: Standard (TCS) Stability Control: Standard (DSC - Dynamic Stability Control) Braking: 4-wheel disc brakes, ABS with EBD (Electronic Brakeforce Distribution). Passive Features Airbags: Front airbags, side-impact airbags, curtain airbags (SRS). Seatbelts: 3-point ELR seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Available Bose premium audio system with subwoofer. Display: Multi-information display, available navigation system. Driver Assistance Cruise Control: Standard cruise control system covered. Connectivity Bluetooth: Available Bluetooth hands-free phone system and audio streaming. Keyless Entry Smart Key: Available keyless entry and push-button start. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact recommendations based on driving conditions). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Cabin Air Filter: Replace annually or every 15,000 miles (24,000 km). Spark Plugs: Long-life iridium plugs, typically replaced around 75,000 miles (120,000 km). Fluid Specifications Engine Oil Type: API SN or...
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Mazda 3 MazdaSPEED BL Series 2009-12 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda3 (Mazdaspeed 3)
Generation Code:
BL Series
Model Years Covered:
2009-2012
Codes
Chassis Codes:
BK (late facelift), BL
👋 Introduction
Market Position
Segment:
Compact Sport Sedan/Hatchback
Performance Trim:
Mazdaspeed 3 variant emphasizes performance and sport tuning.
Competitive Analysis
Key Competitors:
Honda Civic Si, Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart.
Key Features
Vehicle Handling:
Known for 'Zoom-Zoom' driving dynamics and sharp handling.
Performance Focus:
Mazdaspeed models are equipped with more powerful engines and sport-tuned suspensions.
Manual Value Proposition
Diy Advantage:
Provides essential information for DIY maintenance and repairs, saving on labor costs.
Professional Utility:
Serves as a primary reference for professional technicians requiring precise procedures and specifications.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service and Repair
Included Owner Manual:
Yes
Page Count
Total Pages:
>3500
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, mechanical repair, lubrication, cooling, intake, fuel, exhaust, emission control, charging, ignition, starting, cruise control, engine control systems.
Powertrain:
Manual Transmissions (G35M-R, G66M-R, A26M-R), Automatic Transmission (FS5A-EL), Clutch system.
Chassis:
Suspension, wheel alignment, wheels and tires, driveline axle, brake system, ABS, parking brake, steering.
Body And Interior:
Heating and ventilation, air conditioning, restraints (airbags, seatbelts), body and accessories, immobilizer system, navigation system, entertainment system, body panels, doors and liftgate, glass, windows, mirrors, exterior and interior trim, security and locks, power systems, sunroof, seats.
Electrical:
Lighting system, wiper/washer system, detailed electrical schematics (implied by coverage of charging, ignition, starting, and specific systems).
Procedures Included
Diagnostic Procedures:
On-board diagnostics, symptom troubleshooting for all major systems.
Repair Procedures:
Step-by-step repair instructions for all mechanical, electrical, and body components.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, inspections.
Troubleshooting:
Detailed symptom-based troubleshooting guides.
Technical Depth
Depth:
Comprehensive: from basic maintenance and fluid checks to advanced engine and transmission rebuilds, electrical diagnostics, and bodywork repairs.
Target Audience:
DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
File Size Mb:
186
Compression:
ZIP (Requires WinZip/WinRAR for extraction)
Print Quality
Printability:
Printable page-by-page
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Software Requirements
Viewer:
Adobe Acrobat Reader (Free Download)
Extractor:
WinZip or WinRAR (Free Download Available)
Illustration Quality
Illustrations:
Detailed illustrations, diagrams, and pictures.
⚙️ Engine Specifications
Primary Engine
Engine Code Mazdaspeed:
MZR DISI turbocharged (typically based on L3-VDT)
Engine Mazdaspeed Displacement:
2.3L (This manual also lists 2.5L, 2.0L, and 2.2L Diesel variants for standard Mazda3 models, but the Mazdaspeed 3 is primarily associated with the 2.3L turbo.)
Engine Mazdaspeed Configuration:
Inline-4, turbocharged, direct injection
Engine 2 5L
Engine Code:
L5-VE
Displacement:
2.5 Liters
Engine 2 0L
Engine Code:
LF-VDS (MZR)
Displacement:
2.0 Liters
Engine 2 2L Diesel
Engine Code:
L3-VDT (often also used for diesel variants or related MZR-CD)
Displacement:
2.2 Liters
Fuel Type:
Turbo-Diesel
Performance
Mazdaspeed Horsepower:
Approx. 263 hp @ 5500 rpm (for 2.3L Turbo)
Mazdaspeed Torque:
Approx. 280 lb-ft @ 3000 rpm (for 2.3L Turbo)
Fuel System
Mazdaspeed Injection Type:
Direct Injection (DISI)
Non Mazdaspeed Injection Type:
Port Fuel Injection (PFI) for 2.0L and 2.5L, Common Rail Direct Injection for 2.2L Diesel.
🔧 Transmission
Standard
Mazdaspeed Standard Transmission:
6-speed Manual Transmission
Manual Transmission G35M R:
5-speed Manual (likely for some non-Mazdaspeed models)
Manual Transmission G66M R:
6-speed Manual (likely for Mazdaspeed models)
Manual Transmission A26M R:
6-speed Manual (variant or specific application)
Optional
Automatic Transmission Fs5A El:
5-speed Automatic Transmission
Features
Limited Slip Differential:
Often equipped on Mazdaspeed 3 for improved traction.
📐 Dimensions
Exterior
Mazdaspeed Body Styles:
5-door Hatchback
Wheelbase Mm:
Approx. 2640 mm
Length Mm:
Approx. 4415 mm
Width Mm:
Approx. 1770 mm
Height Mm:
Approx. 1445 mm
Weights
Mazdaspeed Curb Weight Kg:
Approx. 1480-1510 kg
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for applicable model years/configurations)
IIHS Top Safety Pick:
Yes (for applicable model years/configurations)
Active Features
Traction Control:
Standard (TCS)
Stability Control:
Standard (DSC - Dynamic Stability Control)
Braking:
4-wheel disc brakes, ABS with EBD (Electronic Brakeforce Distribution).
Passive Features
Airbags:
Front airbags, side-impact airbags, curtain airbags (SRS).
Seatbelts:
3-point ELR seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Available Bose premium audio system with subwoofer.
Display:
Multi-information display, available navigation system.
Driver Assistance
Cruise Control:
Standard cruise control system covered.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone system and audio streaming.
Keyless Entry
Smart Key:
Available keyless entry and push-button start.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact recommendations based on driving conditions).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
Replace annually or every 15,000 miles (24,000 km).
Spark Plugs:
Long-life iridium plugs, typically replaced around 75,000 miles (120,000 km).
Fluid Specifications
Engine Oil Type:
API SN or ILSAC GF-5, SAE 0W-20 (for most gasoline engines, verify with manual). For Mazdaspeed 3, synthetic 5W-30 is often recommended.
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (Green)
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
Mazda GL-4 SAE 75W-80 or equivalent.
Transmission Fluid Automatic:
Mazda ATF FJ (MERCON V equivalent for FS5A-EL).
Known Issues
Mazdaspeed Clutch:
Higher-performance clutch may wear faster under aggressive driving.
Motor Mounts:
Can degrade over time, leading to increased vibration.
Turbocharger Cooling:
Proper cooling system maintenance is crucial for turbo longevity; potential for oil degradation if not properly maintained.
Fuel Injectors:
Direct injection injectors can be sensitive to fuel quality and require periodic cleaning or replacement.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
'Zoom-Zoom' driving experience, focusing on driver engagement.
Model Evolution
First Generation Bk:
Introduced in 2003, established the Mazda3 as a sporty compact.
Second Generation Bl:
Launched for the 2009 model year, featuring a new design language and refined powertrains. The Mazdaspeed 3 (BL) was a high-performance variant of this generation.
Production
Assembly Locations:
Hofuku, Yamaguchi, Japan (primarily)
🏆 Awards & Recognition
Recognitions
Performance Awards:
Mazdaspeed 3 often praised by automotive journalists for its performance and handling in its class.
Safety Awards:
Mazda3 models consistently achieved good safety ratings from NHTSA and IIHS.
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