🏷️ Basic Information Identification Make: Mazda Model: 626 Product Name: Mazda 626 Workshop Service Repair Manual Codes Model Code Range: GD, GV, GE, GF (internal Mazda codes for generations) 👋 Introduction Market Position Class: Mid-size sedan and coupe Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, Chevrolet Malibu Key Features Design Philosophy: Mazda's 'Jinba Ittai' (horse and rider as one) driving dynamics, passenger comfort, reliability Body Styles: Sedan, Hatchback, Coupe (depending on market and year) 📋 Manual Details Coverage Areas Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Page Count Estimated Pages: 1500-2500 (typical for comprehensive workshop manuals of this era, exact count not provided) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (Instant Download, likely PDF) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, diagnostics, tuning, fuel injection, ignition system, cooling system, lubrication system, emissions control Transmission: Manual transmission (clutch, gearbox, driveshafts), Automatic transmission (overhaul, diagnostics, fluid service, torque converter) Brakes: Hydraulic system, disc brakes (front and rear), drum brakes (rear, if applicable), ABS system (if equipped), parking brake Steering: Power steering system, steering rack, column, alignment specifications Suspension: Front suspension (MacPherson struts, control arms, ball joints), Rear suspension (multi-link independent, trailing arms, shock absorbers), alignment Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, power windows, power locks, climate control, ECU diagnostics Body: Body construction, panels, doors, windows, interior trim, body hardware, rust repair, panel replacement HVAC: Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, controls Procedures Included Maintenance: Oil changes, filter replacements, tune-ups, fluid checks and changes, belt replacement, spark plug replacement Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair, body panel repair Diagnostics: Troubleshooting guides, fault code identification, component testing procedures, electrical circuit tracing Installation: Accessory installation, component upgrades (where applicable), removal and installation of major assemblies Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF (depending on source) Print Quality Print Quality: Digital scan quality (variable, but generally good for clarity of text and diagrams) Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Examples: FS-DE (2.0L DOHC), KF-ZE (2.5L DOHC V6, in some markets) Performance Displacement Range: 1.8L, 2.0L, 2.5L (primarily inline-4, with V6 in later models/markets) Horsepower Range: Approx. 110-160 hp (4-cyl), 160-170 hp (V6) Torque Range: Approx. 120-150 lb-ft (4-cyl), 160-170 lb-ft (V6) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Transmission Fluid: Dexron III or equivalent (check specific manual for exact type) Clutch Type: Dry single-plate (for manual) 📐 Dimensions Exterior Length: Approx. 185 inches (sedan, varies slightly by year/trim) Width: Approx. 69 inches Height: Approx. 55 inches Weights Curb Weight: Approx. 3000-3200 lbs (varies by trim and engine) Wheelbase: Approx. 104 inches 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for models tested, actual ratings may vary) IIHS Side Impact: Acceptable/Good (for models tested, actual ratings may vary) Active Features ABS: Available on higher trims, standard on some later models Passive Features Airbags: Driver and passenger airbags (standard on most models from mid-90s onwards) Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, optional premium audio systems (Bose in some trims) Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Not standard, aftermarket solutions available 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions) Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type, platinum or iridium recommended) Timing Belt Replacement: Every 60,000-90,000 miles (critical for interference engines) Fluid Specifications Engine Oil: API SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for specific grade) Coolant: Ethylene glycol-based antifreeze, 50/50 mix with distilled water (e.g., Mazda Super Coolant or equivalent) Brake Fluid: DOT 3 or DOT 4 Known Issues Engine: Oil consumption, timing belt failure (if not replaced on schedule), intake manifold gasket leaks (FS-DE) Suspension: Worn control arm bushings, worn ball joints, noisy struts Electrical: Faulty power window motors, intermittent dashboard lights, HVAC blower motor resistor failure Body: Rust on wheel arches, rocker panels, and rear quarter panels; seal degradation 📚 Vehicle History Brand Heritage Mazda Legacy: Known for sporty handling ('Zoom-Zoom' philosophy predates official slogan), reliability, and distinctive styling. Model Evolution Generations Covered: This manual covers the 3rd generation (GE/GF, 1992-1997) and 4th generation (BJ, 1998-2002, though the product is listed up to 2001 for this...