This manual covers the Mazda 626 and MX-6 models produced between 1991 and 1997, encompassing chassis codes GD, GV, GE, and DE. These vehicles, known for their blend of driver engagement and reliable engineering, offered a range of engine options including 2.0L inline-four and 2.5L V6 configurations, paired with either a 5-speed manual or 4-speed automatic transmission. The Mazda 626 competed in the mid-size segment against rivals like the Toyota Camry and Honda Accord, while the MX-6 provided a sportier coupe alternative. Throughout their production, these vehicles showcased Mazda's commitment to quality construction and distinctive styling, making them popular choices for both everyday driving and spirited performance. This comprehensive Full Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of your Mazda 626 or MX-6. It covers a vast array of systems, including engine mechanical and electrical components, transmissions, drivetrain, suspension, steering, brakes, body, interior, HVAC, and the complete electrical system. The manual includes step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and technical specifications, all supported by hundreds of illustrations. This resource is designed to empower owners and professional technicians alike, enabling them to effectively service and maintain their vehicles for optimal performance and longevity. 🏷️ Basic Information Identification Make: Mazda Model: 626 / MX-6 Model Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997 Chassis Codes: GD, GV (626 Hatchback/Wagon), GE (626 Sedan), DE, GE (MX-6) 👋 Introduction Market Position Segment: Mid-size car (Mazda 626) and sport coupe (Mazda MX-6). Target Audience: Owners and mechanics seeking detailed repair and maintenance information. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Tempo, Chevrolet Lumina. Key Features Manual Strengths: Detailed substeps, numbered instructions, bold figure numbers, enlarged inset views for clarity, numbered table of contents. Value Proposition: Inexpensive way to keep vehicles working properly, empowers DIY repairs, instant access for immediate use. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Workshop Manual Language: English Format: PDF Download Delivery Method: Instant Download File Format: PDF Print Quality: Full Printable Zoom Capability: Yes Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system, fuel injection system, exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators, emission control systems. Transmission Manual: Clutch, gearshift linkage, gearbox overhaul, bearing replacement, seal replacement. Transmission Automatic: Transmission overhaul, torque converter, valve body, hydraulic system, electronic controls. Drivetrain: Front-wheel drive system, driveshafts, constant velocity (CV) joints, differentials. Suspension: Front suspension (MacPherson struts), rear suspension (multi-link, trailing arm), shock absorbers, springs, control arms, ball joints, bushings. Steering: Power steering system, steering rack, tie rods, steering column, wheel alignment. Brakes: Front disc brakes, rear disc or drum brakes, hydraulic system, brake master cylinder, calipers, rotors, pads, parking brake system, ABS (Anti-lock Braking System) components. Body: Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement, weatherstripping, body repair. Interior: Dashboard removal and installation, seating, carpeting, trim panels, HVAC controls, seat belts, airbag systems (if applicable). Electrical System: Wiring diagrams, lighting system, horn, wipers and washers, power windows, power locks, mirrors, audio system, instrument cluster, fuses, relays. Heating Ventilation Air Conditioning HVAC: HVAC system components, refrigerant, compressor, condenser, evaporator, blower motor, climate controls. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection/replacement, tire rotation and pressure checks. Troubleshooting: Diagnostic procedures for common symptoms, fault code interpretation (if applicable), wiring harness testing. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all covered systems. Specifications: Torque specifications, clearances, fluid capacities, resistance values, voltage readings. Illustrations: Hundreds of detailed illustrations, drawings, and photos. Technical Depth Depth: Comprehensive, covering routine maintenance to major overhauls and diagnostics. Suitable for DIY enthusiasts and professional mechanics. ⚙️ Engine Specifications Primary Engine Engine Options 626 Ge: 2.0L (FS-DE I4), 2.5L (KL-DE V6) Engine Options Mx-6 De Ge: 2.0L (FE-3 DOHC I4), 2.5L (KL-DE V6) Performance 2.0L Fs-De Approx Hp: 118-130 hp 2.0L Fs-De Approx Torque: 120-130 lb-ft 2.5L Kl-De V6 Approx Hp: 160-170 hp 2.5L Kl-De V6 Approx Torque: 150-160 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Options: 5-speed manual, 4-speed automatic Optional All Wheel Drive Availability: Limited availability, primarily on certain 626 AWD models (GV chassis). Features Automatic Transmission Control: Electronic control for optimal shift points and performance. 📐 Dimensions Exterior Wheelbase Ge Platform: Approx. 104.3 inches (2650 mm) Length Sedan: Approx. 185-188 inches (4700-4780 mm) Length Coupe Mx-6: Approx. 176 inches (4470 mm) Weights Curb Weight Range: Approx. 2800-3300 lbs (1270-1500 kg), depending on model and engine. 🛡️ Safety Features Ratings Crash Test Data: Era-specific safety standards. Check specific NHTSA/IIHS data for detailed ratings if available. Active Features...