Mazda 626 MX-6 1987-1991 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: 626 / MX-6 Model Variant: GD (626), GE (MX-6) Years Covered: 1987, 1988, 1989, 1990, 1991 Codes Chassis Codes: GD (FWD), GV (4WD Wagon), GE (MX-6) 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics. Competitive Analysis Value Proposition: An inexpensive way to keep your vehicle in proper working order compared to dealership service costs. Key Features Instruction Format: Numbered step-by-step instructions with detailed substeps. Visual Aids: Hundreds of photos, illustrations, and enlarged inset diagrams. Critical Information: Notes, cautions, and warnings throughout each chapter. Navigation: Numbered table of contents for quick information retrieval. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair for all styles. Page Count Estimated Page Count: Hundreds of pages (exact number not specified, but described as comprehensive). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine repair and overhaul. Transmission Service: Covers both manual and automatic transmission service and repair. Brake System: Comprehensive coverage of brake system components and service. Electrical System: Detailed troubleshooting and repair for the entire electrical system. Wiring Diagrams: Includes detailed wiring diagrams for ease of diagnosis. Suspension: Service and repair procedures for suspension components. Steering: Coverage of the steering system and its components. Cooling System: Detailed information on the cooling system. Fuel System: Includes fuel injection and general fuel system service. Emission System: Covers emission control systems and related diagnostics. HVAC: Heater and Air Conditioning system service. Engine Control System: Diagnostics and repair for the engine control unit and related systems. Chassis Body: Information on chassis and body repairs. Restraint System: Coverage of safety restraint systems. Interior Trim: Details on interior components and repairs. Differential Drive: Service for drivetrain and differential components. Axle Shafts: Repair and replacement of axle shafts. Procedures Included Maintenance: General maintenance procedures and schedules. Troubleshooting: Extensive troubleshooting guides for common and complex issues. Repair Procedures: Step-by-step repair instructions based on complete disassembly. Diagnostics: Diagnostic procedures for all major vehicle systems. Lubrication: Periodic lubrication points and specifications. Technical Depth Depth: In-depth, professional quality, covering everything from basic maintenance to complete rebuilds. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction, either in whole or in part. Binding Type Binding: Digital Download (printable) Paper Type Digital Delivery: Instant download link provided post-payment. Software Requirements Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options 626: 2.0L I4 (FE), 2.2L I4 (F2), 2.0L V6 (J5) for 626 models. Engine Options Mx6: 2.2L Turbo I4 (F2T), 2.5L V6 (KL-DE) for MX-6 models. Performance Turbocharged Variants: Includes information on the powerful 2.2L Turbo engine found in some MX-6 models (F2T). Fuel System Injection Type: Electronic Fuel Injection (EFI) covered extensively. 🔧 Transmission Standard Standard Transmission: Manual transmissions (e.g., 5-speed) were common. Optional Optional Transmission: Automatic transmissions (e.g., 4-speed) were available. Features Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (4WD) were available (GV chassis). 📐 Dimensions Exterior Body Styles: Sedan, Coupe (MX-6), Hatchback (626), Wagon (Capella/626 Wagon). Weights Curb Weight Range: Approximately 2500-3100 lbs depending on model and configuration. 🛡️ Safety Features Ratings Crash Test Data: While specific ratings for this era are less standardized, the manual will cover passive safety systems like seatbelts and airbag diagnostics if equipped. Passive Features Restraint Systems: Details on seat belt operation, adjustment, and potential issues. 💡 Technology Features Infotainment Audio Systems: Factory radio/cassette player, with speaker system details covered in the electrical section. Driver Assistance Active Safety: Limited to ABS on some higher trims; manual covers ABS system operation and diagnostics. Passive Safety: Seatbelts, body structure design, and potential (later optional) airbag systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type. Transmission Fluid Interval: Manual transmission fluid typically every 30,000-60,000 miles; Automatic transmission fluid checks more frequently, with changes recommended around 60,000-100,000 miles. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., 5W-30, 10W-30) and API service classification. Coolant Type: Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: CV joints, exhaust systems, suspension bushings, cooling system components (radiator, hoses), fuel injectors, and fuel pumps can be common wear items. Engine Specific: Early Mazda 4-cylinder engines sometimes had issues with oil consumption or head gasket leaks if not maintained. Turbo Specific: Turbocharged models require meticulous maintenance to ensure longevity of the turbocharger unit. 📚 Vehicle History Brand Heritage Mazda Philosophy: Mazda is known for its sporty driving dynamics and innovative engineering, often referred to as Jinba Ittai (horse and rider as one). Model Evolution Generation Gd: The GD generation 626 (1983-1987) was a significant step, followed by the...
Automatic transmissions (e.g., 4-speed) were available.
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (4WD) were available (GV chassis).
📐 Dimensions
Exterior
Body Styles:
Sedan, Coupe (MX-6), Hatchback (626), Wagon (Capella/626 Wagon).
Weights
Curb Weight Range:
Approximately 2500-3100 lbs depending on model and configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
While specific ratings for this era are less standardized, the manual will cover passive safety systems like seatbelts and airbag diagnostics if equipped.
Passive Features
Restraint Systems:
Details on seat belt operation, adjustment, and potential issues.
💡 Technology Features
Infotainment
Audio Systems:
Factory radio/cassette player, with speaker system details covered in the electrical section.
Driver Assistance
Active Safety:
Limited to ABS on some higher trims; manual covers ABS system operation and diagnostics.
Passive Safety:
Seatbelts, body structure design, and potential (later optional) airbag systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type.
Transmission Fluid Interval:
Manual transmission fluid typically every 30,000-60,000 miles; Automatic transmission fluid checks more frequently, with changes recommended around 60,000-100,000 miles.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-30) and API service classification.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
CV joints, exhaust systems, suspension bushings, cooling system components (radiator, hoses), fuel injectors, and fuel pumps can be common wear items.
Engine Specific:
Early Mazda 4-cylinder engines sometimes had issues with oil consumption or head gasket leaks if not maintained.
Turbo Specific:
Turbocharged models require meticulous maintenance to ensure longevity of the turbocharger unit.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda is known for its sporty driving dynamics and innovative engineering, often referred to as Jinba Ittai (horse and rider as one).
Model Evolution
Generation Gd:
The GD generation 626 (1983-1987) was a significant step, followed by the GE generation for the 626 and the MX-6 coupe (1987-1992).
Generation Ge Mx6:
The GE generation 626 and the MX-6 shared platforms and technologies, with the MX-6 offering a more performance-oriented, coupe-specific design.
Production
Manufacturing Locations:
Primarily produced in Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The 626 and MX-6 were generally well-regarded for their styling, handling, and value in their respective market segments.
Certifications
Manual Quality:
Described as 'complete official full factory service repair manual,' indicating a high level of authenticity and detail.
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